AEROSPACE HEAT TREAT NEWS

Heat Treating Oven Part of Norsk Titanium’s Ultra Lean Manufacturing Line

Norsk Titanium AS, the world’s leading provider of aerospace-grade, titanium additive manufacturing technology, today announced the groundbreaking of a new European assembly and test center outside Oslo, Norway.

Norsk Titanium Chief Commercial Officer Chet Fuller, Chief Executive Officer Warren M. Boley Jr., and Senior Vice President of Operations Chris Bohlmann were on hand to kick off construction of the new facility, which is scheduled to be completed October 2016.

“Customer demand for our additive manufacturing technology is growing to the point where we need significantly more space to assemble and test our MERKE IV™ RPD™ machines prior to worldwide shipment,” said Senior Vice President of Operations Chris Bohlmann. “This new factory will enable us to better serve our manufacturing partners and aerospace customers while expanding our footprint in this innovative region of Norway.”

Norsk Titanium also plans to install the world’s first end-to-end aerospace Ultra Lean Manufacturing line in the facility. A MERKE IV™ Rapid Plasma Deposition™ machine paired with a heat treating oven and a multi-axis CNC machining center will demonstrate the conversion of titanium wire into finished aerospace parts in a production line length of approximately 30 meters.

“The new Ultra Lean Manufacturing line allows our customers to do hands-on development of new part programs on the same campus as our worldwide technology center,” said CEO Warren M. Boley Jr. “Titanium wire comes in one end, the CAD drawing is input, and finished aerospace parts that are fully tested, heat treated and ready for installation are produced in a matter of days. RPD™ truly is a game-changer in terms of cost reduction, speed to market and production line efficiency.”

About Norsk Titanium AS

Norsk Titanium AS is the world’s pioneering supplier of aerospace-grade, additive manufactured, structural titanium components. The company is distinguished in the aviation industry by its patented Rapid Plasma Deposition™ (RPD™) process that transforms titanium wire into complex components suitable for structural and safety-critical applications. The Norsk Titanium research and development team is committed to displacing the inefficient forging process with a precision wire deposition technology embodying substantial savings for aerospace, defense and commercial applications. www.norsktitanium.com

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New Metallurgical Department in Czech Republic

Global testing group Exova has made a series of investments at its laboratory in Plzeň, Czech Republic to extend its range of capabilities for customers within the global aerospace market, and further grow its presence in Mainland Europe.

Central to the laboratory’s investment is a new metallurgical department with increased capacity. This includes modifications to the facility and the acquisition of new state of the art equipment such as optical microscopy and precision cutting machinery to meet the growing demand from the aerospace industry. In addition to the new equipment, the lab has invested in its computer-based operating systems to increase efficiency at each stage of testing, improving both operations and reporting.

As well as a broad scope of mechanical testing, the Plzeň laboratory provides metallurgical assessment, including macro assessment and mapping and a range of micro examinations, along with corrosion resistance testing. Its customers work predominantly in the aerospace sector, but the laboratory conducts testing on forgings and welding, so can work across the automotive, power generation and general engineering sectors as well.

Jiri Fidransky, general manager of the Plzeň laboratory, said: “These upgrades have streamlined our day-to-day operations and reflect the growth we are seeing in the aerospace sector. Exova’s continued strong growth in the sector is driven by our highly technical and efficient service provision, and through these investments our customers will benefit from improved turnaround times and increased capacity, as well as advances in testing capabilities.”

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The USA plans more aerospace work in Asia: Heat treat impact expected

BOTW-50w Source: Aerospace Industries Association

The U.S. Aerospace and Defense industry shows a commitment to increasing international trade and partnerships with America’s friends and allies in the Asia-Pacific region by participating in a ribbon cutting ceremony at the Singapore Airshow.

Read more: http://www.aia-aerospace.org/news/aia_singapore_airshow_demonstrates_value_of_tpp/

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GKN Prepares Plant for Boeing Work: Heat Treat Included

[Best of the Web] Source: TheTandD.com

Plant modifications were underway at GKN Aerospace’s second Orangeburg County facility as the company prepared for the manufacture of inlet lip skins for the Boeing 737 MAX and 777X.

GKN raised the roof of its second plant in the Orangeburg County/City Industrial Park to about 56 feet and expanded its digging pits about 20 feet deep.

Read more, click here

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US Navy orders 20 more Boeing P8A Poseidons

[Best of the Web] Source: Aerospace Manufacturing & Design

$2.5 billion contract expands maritime surveillance fleet, includes four aircraft for Australia.

Seattle, Washington – Boeing will further equip the U.S. Navy and Royal Australian Air Force (RAAF) with maritime patrol capabilities, building 20 more P-8A Poseidon aircraft following a $2.5 billion U.S. Navy order announced Jan. 28, 2016.
The contract, for Lot 7 of the total P-8A program of record, includes 16 aircraft for the U.S. Navy and the next four aircraft for the RAAF. The RAAF’s initial four P-8A aircraft were included in the August 2015 Lot 6 contract award.
This latest award puts Boeing on contract to build 78 Poseidons for the Navy and eight for the Australian fleet, with 33 Poseidons delivered to the U.S. Navy to date. The Lot 7 aircraft will begin delivery in late 2017.
Based on Boeing’s Next-Generation 737-800 commercial airplane, the P-8A offers advanced anti-submarine, anti-surface warfare and intelligence, surveillance, and reconnaissance capabilities. The Navy has deployed four P-8A patrol squadrons since operations began in 2013.
Australia’s participation in the P-8A program began in 2009 when the government signed the first in a series of memorandums of understanding to work with the U.S. Navy on system design and development. The U.S. Navy and the RAAF also established a joint program office that operates at Naval Air Station Patuxent River, Maryland. The first Australian P-8A will be delivered to the RAAF in late 2016.

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Boeing and Tawazun Precision Industries to Establish New Aerospace Capability in the Middle East –Tawazun Lists Heat Treat Capabilities

DUBAI, United Arab Emirates, Nov. 18, 2013 – Boeing [NYSE: BA] will partner with Tawazun Precision Industries (TPI), a Tawazun Holding subsidiary, to establish a production aerospace surface treatment facility in the United Arab Emirates (UAE). In a joint announcement with Tawazun today at the Dubai Airshow, company representatives said this partnership introduces a new aerospace manufacturing capability in the Middle East region.

“This endeavor reaffirms our commitment to support the UAE aerospace industry,” said Dennis Muilenburg, president and chief executive officer of Boeing Defense, Space & Security. “Investing in the development of key capabilities through partnerships such as this is of mutual benefit to Boeing and the UAE, and advances opportunities for the UAE around the world.”

The project, made possible by the Tawazun Economic Council, is scheduled to be commissioned in 2016 in Tawazun Industrial Park in Abu Dhabi. Expanding on TPI’s existing manufacturing base, Boeing will provide manufacturing and technology expertise as well as program management best practices to support the new facility as it applies for the required aerospace certifications.

“We are pleased to be part of this unique project that will introduce new and innovative initiatives at different levels of precision manufacturing and further foster UAE’s regional leadership in high-end defense and technology manufacturing,” said H.E. Saif Al Hajeri, CEO of Tawazun. “The establishment of this capability is a significant step for the UAE’s aerospace industry, as the metallic components manufacturing and metallic sub-assembly will be entirely performed in the UAE.”

TPI will provide Boeing and its suppliers with a certified, state-of-the-art facility for commercial and defense aerospace design-specified machined and treated metal parts, and gradual progression to complex subassemblies. As required for aerospace manufacturing, the facility will perform the necessary chemical treatments to metallic components that enhance their performance capability.

“The launch of the project between TPI and Boeing signifies the vital role the council plays in adding economic and commercial value to the UAE economy,” said Matar Al Romaithi, chief officer, Tawazun Economic Council-Industrial Development Unit.

“The project will help cement TPI’s lead in precision manufacturing. It will also provide many benefits to TPI customers in terms of high-quality services, minimized costs and supply-chain management,” said Muaatasem Awda, CEO of Tawazun Precision Industries.

Tawazun Precision Industries (TPI) is a manufacturing facility delivering components to the aerospace, oil and gas and defense industries with export operations worldwide. With a modern facility based in Tawazun Industrial Park, TPI’s state-of-the-art production capabilities and turnkey service offers include machining, surface treatment, heat treatment, advanced coating solutions, plastic injection molding, metals testing, repairing, and servicing. TPI acts as both a manufacturer and a service center to a number of UAE based operating companies and agents, as well as internationally renowned organizations across the following specialty areas: Manufacturing Engineering, Tooling, Surface and Heat Treatment, Coating, Repairing and Machining.

A unit of The Boeing Company, Boeing Defense, Space & Security is one of the world’s largest defense, space and security businesses specializing in innovative and capabilities-driven customer solutions, and the world’s largest and most versatile manufacturer of military aircraft. Headquartered in St. Louis, Boeing Defense, Space & Security is a $33 billion business with 58,000 employees worldwide. Follow us on Twitter: @BoeingDefense.

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Apple’s Patent Pending 7000 Series Aluminum Invention Used in the New iPhone 6s Comes to Light

[Best of the Web] Source: PatentlyApple.com

When Apple introduced the iPhone 6s on September 9, 2015 they pointed out in their press release and on their iPhone design page that they had upgraded the aluminum to that of the 7000 series aluminum, the same alloy used in the aerospace industry. Apple further noted that “It’s created from a unique composition of elements that make it the strongest alloy we’ve ever used in an iPhone.

Read more about Apples’ use of this aerospace aluminum alloy.

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Infographic Tells of Impact of National Aerospace Standards

[Best of the Web] Source: Aerospace Industries Association

It takes a staggering 9 million parts to make a C-17 Globmaster. National Aerospace Standards (NAS) help and this  infographic presents all sorts of interesting information about aerospace standards and the NAS’ part in developing and disseminating those standards.

Click here to see the full infographic.

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Messier Bugatti Adds Jobs, Possible Heat Treat Near Cincinnati

[Best of the Web] Source: Cincinnati Business Courier

An aircraft parts manufacturer is planning to expand its operations in Greater Cincinnati with a more than $150 million investment.

Messier-Bugatti USA LLC is planning to expand its facility in Walton and add 84 jobs there to meet increasing demand, according to a report from the Kentucky Economic Development Finance Authority.

The $150,333,000 project would include a nearly $92 million investment in building and improvements and nearly $59 million invested in equipment.

It received preliminary approval from the KEDFA board on Thursday for tax incentives through the Kentucky Business Investment Program and the Kentucky Enterprise Initiative Act to fulfill those plans. In turn it will be required to maintain a base employment of 285 for 10 years.

The jobs created as a result of the project will be added over the next 10 years with a $35 hourly wage.

This will be the seventh expansion of the company’s local facility since it opened in 1999, with the most recent one completed in 2013.

Messier-Bugatti-Dowty makes aircraft landing and braking systems. It is part of France’s Safran Group. Safran is also the parent of Snecma, a partner with GE Aviation in the Evendale-based aircraft engine joint venture CFM International Inc.

An expansion of Northern Kentucky’s FedEx hub also received approval for a bond agreement from KEDFA on Thursday.

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Gears Look to the Future for Material

Wear vs. Hardness of Gear Materials
Wear vs. Hardness of Gear Materials

[Best of the Web] Source: Machine Design

Gears are a common component of modern machinery, found in gearheads, watches, motors, furnaces, and automation equipment. Due to the ease of manufacturing and the variety of alloys available, metal alloys are the most common material used for gears. However, alternatives are available: ceramic and metal injection molding offer higher strengths and other properties that make them desirable.

Read more about the advantages of various metal gears, ceramic gears, and the growing use of possible use of metallic glass as a future replacement material.

 

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