AUTOMOTIVE HEAT TREAT NEWS

Schuler Acquires Leading Die Manufacturer AWEBA

Schuler AG, the market leader in forming equipment, is to take over the die construction specialist AWEBA and thus greatly expand its activities in this business field. Based in Aue, Germany, the AWEBA Group is one of the world’s leading full-service providers of dies and fixtures. Under the terms of the purchase agreement, Schuler will acquire a 100 percent stake in AWEBA Werkzeugbau GmbH Aue.

The transaction is still subject to the approval of the relevant anti-trust authorities. AWEBA Werkzeugbau GmbH was previously held by private and institutional investors. The parties have agreed not to disclose any details about the purchase agreement.

AWEBA was founded in 1882 as “Bernhard Hiltmann Spezialfabrik für Schnitt und Stanzwerkzeug”. The company today supplies international customers in the automotive and electrical industries, as well as machine and plant manufacturers. The product portfolio includes forming, cutting, hydroforming, and die-casting dies, as well as fixtures and a comprehensive range of services.
In fiscal year 2015, the AWEBA Group generated sales revenue of around € 60 million.

Schuler CEO Stefan Klebert commented: “We are delighted to add a successfully managed company like AWEBA to our Group. With its high level of expertise in research and development and excellent engineering know-how, the company is a perfect fit for Schuler. The acquisition is part of our growth strategy. AWEBA complements our product portfolio in forming technology in line with market requirements and will expand and strengthen our existing activities in die construction.”

The AWEBA Group employs around 600 people, including almost 200 highly skilled engineers and toolmakers. The company owns 40 valuable patents in the field of die manufacturing.

AWEBA CEO Udo Binder stated: “Becoming a member of the Schuler Group opens up tremendous opportunities for the further expansion of AWEBA. Schuler’s global market standing will enable us to quickly grow our international presence and enhance our profile as a global system supplier. This gives AWEBA growth opportunities which would not have been achievable without Schuler.”

The AWEBA takeover is Schuler’s second major acquisition in the last twelve months. Last year, the company acquired a majority stake in the Chinese press manufacturer Yadon with annual sales of around € 110 million.

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Bodycote To Open New Heat Treatment Facility in Mexico

Bodycote, the world’s largest thermal processing services provider, today announces the company will open a new, state-of-the-art heat treatment plant in San Luis Potosi, Mexico.

Mexico is one of the largest automotive manufacturing countries in the western hemisphere, with many of the world’s leading car manufacturers investing in manufacturing and assembly plants.

Bodycote’s latest investment, a 100,0002ft facility, established to serve the country’s extensive and growing automotive supply chain, will be capable of supporting large automotive projects and providing the necessary heat treatment services for technologically advanced components, such as complicated transmissions.

The plant, which will be TS 16949 certified as well as holding all required OEM quality approvals, will offer a wide range of heat treatment processes, including low pressure carburizing, ferritic nitrocarburizing, and Bodycote’s proprietary Corr-I-Dur® process.

In addition to the existing Silao and Empalme plants, the San Luis Potosi facility will be Bodycote’s third plant in Mexico and will be able to provide customers with complementary services and qualified backup to the existing sites, if needed. It is scheduled to be fully operational by fourth quarter.

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GM Dumps Korea as Source for 2017 Holden Commodore

BOTW-50w Source:  Wheels

“The same factor that pushed General Motors  to quit building the Holden Commodore in Australia – the high cost of labour – appears to have led it to dump a decision to build the first-ever fully imported Holden Commodore in Korea.”

Read More:  GM Dumps Korea as Source for 2017 Holden Commodore

 

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Alcoa Unveils Four New Specialty Alloys

BOTW-50w Source: Alcoa

Lightweight, high-performance metals leader Alcoa (NYSE:AA) today launched a family of innovative foundry alloys designed to meet the growing need for both part performance and lightweighting in the automotive industry and beyond.”

Read More: Alcoa Launches Four New Specialty Alloys that Deliver Lightweight, High-performance Solutions to Meet Growing Automotive Demand

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In-House Heat Treatment Process Works Too Well

BOTW-75w SourceToday’s Motor Vehicles

“We developed our own hot-stamping process to be cost competitive,” says Elie Mordovanaki, general manager of operations and engineering for Merit Technologies Worldwide, GNS America’s hot-stamping division. “However, mechanical trimming is not optimal after the heat treating process takes place.”

Read More:  Laser Cutting Supports Hot Stamping

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Industrial Batch Ovens to Automotive Supplier

Wisconsin Oven Corporation announced the shipment of two (2) direct gas fired batch ovens to a leading automotive supplier for tempering tire molds. The tempering process of the molds results in a longer mold life. This industrial oven was designed with the load capacity of 6,000 pounds and provides easy access of loading and unloading of tire molds by fork truck.

Each tempering batch oven has a maximum operating temperature rating of 800°F, work chamber dimensions of 5’0”W x 5’0”L x 8’0”H, and a 6” reinforced insulated floor. The recirculation system utilizes combination airflow which provides both horizontal and vertical upward airflow to maximize heating rates and temperature uniformity of the product. The batch oven is equipped with a 10,850 CFM @ 15 HP belt-driven blower. Supply air is delivered through fully adjustable boxed ducts and side-mounted along the length on each side of the work chambers. The heating system features an industrial air heat burner rated at 850,000 BTU per hour.

“Designing a solution for our customers that improves their production process is always a top priority. Improved work flow and ease of loading/unloading was a focus for this project to increase production efficiencies.” Tom Trueman, Senior Application Engineer, Wisconsin Oven Corporation

Unique features of these tempering batch ovens include:

  • Load capacity to 6,000 pounds
  • 575-volt electrical capacity
  • Operating temperatures to 800° F
  • 3/16” plate construction for durability
  • High volume of air flow; 10,850 CFM
  • Motorized dampers for quick cool down
  • Natural gas fired
  • Programmable controller
  • Meets all Canadian requirements – CUL, CSA TSSA
  • Field inspection provided by a trained factory technician
  • Temperature triggered door locks with safety pull cord

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StrikoWestofen Furnace Systems to be Installed in the USA for the First Time

For its new project in Michigan (USA), the Chinese automotive wheel manufacturer CITIC Dicastal has decided on StrikoMelter melting furnaces built by StrikoWestofen Asia (Taicang). The highly global orientation of the Gummersbach subsidiary had a crucial role to play in this decision: the interaction of modern technology from Germany, efficient production in China and reliable on-site service in the USA was a convincing proposition for the leading manufacturer worldwide of aluminium wheels. With this large-scale contract, StrikoWestofen was able to assert itself against the Japanese, Chinese and American competition. It means that StrikoWestofen systems manufactured in China will be taken into operation in the USA for the first time in 2016.

International call for tenders: in its search for modern thermal process technology, the Chinese wheel manufacturer CITIC Dicastal made high technical demands on the bidders. The leading manufacturer worldwide of aluminium wheels was in search of especially energy-efficient melting systems with low metal loss for a new project in Michigan (USA). Here StrikoWestofen Asia (Taicang) was able to assert itself against the Japanese, Chinese and American competition.

Melting and recycling efficiently

CITIC Dicastal Wheel Manufacturing supplies companies from the automotive sector such as Mercedes-Benz, BMW, Audi, Ford and Toyota, making it one of the leading suppliers of cast aluminium components worldwide. Since as early as 2013, the company has based production at its site in Ningbo (Zhèjiāng Province) on the reliable performance of six StrikoMelter melting furnaces built by StrikoWestofen Asia. In the current call for tenders, too, the high-quality systems and the comprehensive range of services offered by the Asian subsidiary of StrikoWestofen (Gummersbach) were a convincing proposition for the Chinese supplier: the three new StrikoMelter which CITIC Dicastal is ordering for the USA provide the option of chip recycling. “The main factors influencing the decision were the efficient use of energy, the minimal metal loss and the extremely low emission values,” explains Rainer Erdmann, Managing Director of StrikoWestofen Asia. The high system availability convinced the wheel manufacturer too. Also, the option of independently recycling aluminium chips additionally provides for maximum metal yield and a highly economical mode of operation.

Global all-round service

However, the international orientation of the StrikoWestofen Group also had a special role to play in the investment decision of CITIC Dicastal. The optimum cooperation between the various locations – StrikoWestofen (Germany), StrikoWestofen Asia (China) and StrikoDynarad (Michigan, USA) – combines the best from three continents: modern technology from Germany, efficient production in China and reliable installation and on-site service in the USA. Thanks to the company’s local presence in Michigan, Dicastal permanently benefits from the extended service and spare parts program in OEM quality offered by StrikoWestofen. Original spare parts and the company’s own technicians are available at short notice at all times. The new StrikoMelter are to be delivered in summer 2016. “Then StrikoWestofen furnace systems manufactured in China will be put to work in the USA for the first time,” Erdmann adds. This intercontinental cooperation of one manufacturer therefore has an especially pioneering role for the entire automotive supply industry.

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Brazing and High Vacuum Heat Treat Furnace Delivered to Southwest USA

CHERRY VALLEY, IL – Ipsen recently shipped a horizontal-loading MetalMaster® vacuum furnace with 2-bar gas quenching to a company in the Southwest U.S. for use in manufacturing catalytic converter products, which are then used by such industries as Aerospace, Automotive and Power Generation. Ideal for brazing and other high vacuum applications, this vacuum furnace line performs well with thin section parts and lighter pieces.

This customized furnace features a 36″ x 36″ x 72″ (914 mm x 914 mm x 1,829 mm) graphite work zone with a carbon steel gas distribution plenum and graphite heating elements, as well as a 3,000-pound (1,361 kg) load capacity. It operates at temperatures of 1,000 °F to 2,400 °F (538 °C to 1,316 °C) with ±5 °F (±3 °C) temperature uniformity.

The furnace is also equipped with a 35-inch diffusion pump and Ipsen’s CompuVac® controls system. In addition, this MetalMaster furnace is capable of meeting applicable AMS 2750E requirements and providing tight temperature tolerances with DigiTrim® controls settings. It also features an open heating element detection system, as well as offers a specially engineered heat exchanger and turbine blower that are designed to optimize gas flow for more efficient cooling.

MetalMaster furnaces can also include several high-productivity options, including specialized instrumentation, increased pumping capability and material handling systems.

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Magnesium and silicon carbide recipe results in lightweight metal with record strength

BOTW-50w Source: GizMag

Magnesium has a number of potential advantages when it comes to engineering. It is considered the lightest of structural metals (those capable of bearing loads in buildings and cars) and it is the eighth most abundant element in the Earth’s crust. On the flipside, however, it is not as strong and durable as some of its counterparts. Scientists are now reporting to have overcome its main limitations by infusing it with silicon carbide nanoparticles to form a new type of super-strong composite material, which they claim may lead to lighter and more efficient airplanes, spacecraft and cars.

Read more about how silicon carbide nanparticles increase strength and stiffness-to-weight ratios.

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Revolutionary steel treatment paves the way for radically lighter, stronger, cheaper cars

featured flash-bainite-automotive-hyundai-11[Best of the Web] Source: GizMag

Back in 2011, we wrote about a fascinating new way to heat-treat regular, cheap steel to endow it with an almost miraculous blend of characteristics. Radically cheaper, quicker and less energy-intensive to produce, Flash Bainite is stronger than titanium by weight, and ductile enough to be pressed into shape while cold without thinning or cracking. It’s now being tested by three of the world’s five largest car manufacturers, who are finding they can produce thinner structural car components that are between 30-50 percent lighter and cheaper than the steel they’ve been using, while maintaining the same performance is crash tests. Those are revolutionary numbers in the auto space.

Darren Quick did a good job explaining exactly how Flash Bainite is produced in our original story, but in basic terms, you take regular, off-the-shelf AISI1020 carbon steel, and instead of heat treating it for 10 minutes like costly alloyed steel, you put it through a roller-driven system that induction-heats and liquid-cools the steel in a matter of 10 seconds or so.

 

Read more about Flash Banite and its potential and growing use in the automotive industry.

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