ENERGY HEAT TREAT

Magnesium Supplier Expansion Includes Heat Treating Capabilities

 

A leading manufacturer of magnesium dissolvable metals and dissolvable elastomers recently broke ground on a 12,000 sq. ft. expansion to its magnesium foundry, which will increase its metal processing, heat treatment, machining, and storage capabilities.

Andrew Sherman, CEO of Terves

Terves Inc announced that the H3-classified magnesium metal processing facility at its site in Euclid, Ohio, will include additional permanent mold and materials handling and storage space, and the addition of sand casting, squeeze casting, and diecasting capabilities for custom magnesium and magnesium alloys and composites, and allows for further expansion of build-to-print component CNC machining services. These additions enable the company to support aerospace and defense magnesium applications in addition to Terves’ leading position in the dissolvable oilfield tool market.

“Dissolvable Metals are the New Composites as far as oilfield tools are concerned,” said Andrew Sherman, CEO of Terves. “Oilfield tools made from composite materials were adopted in the industry about two decades ago and today occupy a sizable market share. We are seeing a major adoption and growth trajectory for oilfield tools made from dissolvable magnesium materials. At the end of 2017, roughly 2% of all frac plugs deployed in the field were being made using dissolvable metals and the market is expected to grow to 5% of all frac plugs deployed in the field by the end of 2018 – a 250% growth in one year, with adoption and use increasing through 2025.”

Terves products are used for making frac balls, plugs, slips, seals and several other components used in oil and gas well completion and production and have been used for completing tens of thousands of stages in North America, Europe, South America, Asia, and MENA regions.

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PA Stainless Steel Pipe and Galvanized Tube Operation Changes Hands

Craig C. Bram, president and CEO of Synalloy Corporation

A metal pipe manufacturer recently completed the acquisition of the U.S. stainless steel pipe and galvanized tube operations of an Italian steel processing group, making the combined business the largest domestic producer of welded stainless steel pipe and mechanical tube in North America.

Bristol Metals, LLC, a subsidiary of Synalloy Corporation, purchased the galvanized tube manufacturing equipment and inventory assets of Marcegaglia USA, which includes the company’s facility in Munhall, Pennsylvania. The new business will operate under the name of Bristol Metals.

“We expect the addition of this business to be as incrementally positive to Bristol Metals’ financial results as was our initial transaction with Marcegaglia,” said Craig C. Bram, president and CEO of Synalloy Corporation.

Kyle Pennington, President of Synalloy Metals

“Our sales team is very familiar with the end markets and customers for these product lines and they look forward to taking this business to the next level,” said Kyle Pennington, President of Synalloy Metals. “This is a natural product line extension for Bristol Metals.”

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Energy, Aerospace Supported by New Heat Treatment Plant in UK

Bodycote Rotherham

 

The leading provider of heat treatment and specialist thermal processing services recently announced the opening of its newest facility to support the power generation and aerospace industries in the UK and Europe.

Located in the Advanced Manufacturing Park in Rotherham, Yorkshire, the state-of-the-art plant will be fully operational in 2018 and offer a number of heat treatment processes. Additionally, Bodycote reports that major OEM approvals will be secured along with Nadcap accreditation.

“This investment demonstrates Bodycote’s continuing commitment to align resources to serve both the aerospace and power generation markets,” said Simon Blantern, vice president of Sales Europe for Bodycote’s Aerospace, Defence & Energy heat treatment division.

 

Photo credits: Bodycote

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Heat Treating Toughens Wind-Turbine Components Against Extreme Conditions

 

Source: Windpower Engineering & Development

 

Dr. Florian Rovere, Oerlikon Balzers (LinkedIn)

A heat treating process surfaces as one of the most effective methods to prolong the lifespan of wind turbine components. Turbine shaft bearings, planetary gears, and rotating shafts operate under extreme conditions, and the demand for taller and larger wind turbines limit the options available to manufacturers and operators seeking protection against wind, weather, fatigue, and overall wear and tear.

Plasma nitriding was recently found in tests to exhibit “one-fifth the roundness deviation and seven times better planarity than gas nitriding on a two-meter diameter ring gear,” said Dr. Florian Rovere of Oerlikon Balzers, a supplier of surface technologies for metal processing industries in North America.

“Plasma nitriding has the advantage of making the treatment more precise by minimizing warping and distortion while providing a higher load-bearing capacity,” notes an article published in Windpower Engineering & Development.

“It is . . . an important discovery for the service life of a system where enormous forces are at work,” said Rovere.

 

Read more: “How Coatings Can Extend the Life of Wind-Turbine Components”

 

Photo credit: Oerlikon Balzers

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Tube Supplier Ramps Up Heat Treating, Announces Restart of Operations

Luca Zanotti, Tenaris President, USA

A tubes and related services supplier for the world’s energy industry recently announced it will restart select areas of its mill in Conroe, Texas, to support the company’s ramp-up of heat treatment and finishing of pipe products in the U.S.

Tenaris, headquartered in Luxembourg, also has manufacturing facilities in Bay City and Houston, Texas, which will both contribute to the resumption of operations at Conroe.

“We are prepared to respond to the increased demand for the domestic supply of pipe,” said Luca Zanotti, Tenaris President, USA. “Reviving areas of the plant will allow us to maximize production from our new mill in Bay City expediting the finish, prep, and delivery of our products while raising the current level of activity at the plant that, during the downturn, remained opened as a service center.”

At Conroe, Tenaris pipe products will be heat treated and then finished, which includes threading, inspecting, testing, stenciling, and prepping the pipe before being dispatched.

In preparation for the restart, Tenaris will form a team of more than 100 employees – internal and external hires – who will be trained to operate the two areas of production as well as bringing equipment back online and performing tests to ensure the lines are operating as required.

“Market conditions have been improving over the past year with a higher price of oil, increased drilling activity and actions by the U.S. administration to support domestic manufacturing. We look forward to expanding our team and resuming industrial activity inside the plant to further support and deploy our strategy in the US,” added Zanotti.

 

Photo credit: UpstreamOnline

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Heat Treating Carbon Steel to Meet Air-Conditioning Demand

A global manufacturing company that provides innovation solutions to industrial, commercial and residential customers signed a contract for equipment supply and installation of a lamination annealing line that will heat treat low carbon and ultra-low carbon steel to soften and impart specific magnetic properties. 

Emerson Electric Co., based in St. Louis, Missouri, secured this agreement with Primetals Technologies for its plant in Russellville, Kentucky, in order to meet seasonal increased demand for air-conditioning units. The London-based Primetals Technologies, a leading engineering, plant-building, and lifecycle services partner for the metals industry, is responsible for the equipment installation, start-up, and commissioning services. Start-up is expected for Spring 2019.

Air-conditioning units that use small electric motors represent a significant portion of Emerson’s market. The market becomes active in late spring as consumers buy air conditioners in anticipation of warm summer days.

Initially, Emerson planned to have a longer lamination annealing line at its Reynosa, Mexico plant, but limited available space required extensive modifications to fit the new line. Instead, Emerson decided to install a new line at its existing Russellville plant. The Emerson and Primetals Technologies teams collaborated to find a cost-effective solution to shorten each section of the line to fit the Kentucky plant layout.

 

Photo Credit: Emerson Electric

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Growth for Iowa Heat Treater Means New Addition, New Equipment

An Iowa-based heat treat company providing thermal processing and metallurgical solutions for multiple industries, including aerospace, energy, and automotive, recently announced breaking ground on a 15,000 sq ft new addition, which will include two new heat treating equipment installations.

This is the first expansion at the corporate headquarters at Advanced Heat Treat Corp. (AHT) since 1998. The new addition will allow AHT to segregate its trademark processes, UltraGlow® (ion nitriding/nitrocarburizing) and UltraOx® (gaseous ferritic nitriding/nitrocarburizing and oxidation treatments) and maintain its state of the art manufacturing feel and presence.

The new expansion will bring with it two new gaseous ferritic nitriding/nitrocarburzing units w/sizes up to 13’ tall and 5’ wide. The new additions will be twofold:

  • the larger unit (13’ x 5’) will allow AHT to grow its longer-like product line, for processing long plastic injection screws for the plastics industry, hydraulic cylinder rods for the agriculture and/or construction industry lines and various pump, motor, shaft components for the oil and energy industries, and
  • the smaller unit (4’ x 5’) will be designed to capture more of the aerospace product line market; this unit will be targeted to be Nadcap approved by late 2018 to early 2019. By doing so, AHT will then have two Nadcap-approved processes inside its walls: Ion Nitriding and Gaseous Nitriding.

“This expansion will allow us better control of product flow, inventory control and process capacity,” said William Cowell, vice president of Ion Nitriding and plant manager. “We’ll be nearly doubling our gaseous nitriding capacity  with these additional units, and with the floor space, we’ll be able to better accommodate our customer demands.”

Mikel Woods, president of AHT

AHT currently has 55 ion/gaseous nitriding units across its four locations in Waterloo, Iowa; Monroe, Michigan; and Cullman, Alabama.

“I’m excited on many counts. One, we’re adding capacity/backup to an already growing agriculture/construction market. Two, we’re targeting to add a new Nadcap process in order to expand further into the aerospace market and meet more of our aerospace customer demands and requests. And three, we’re gearing up to go even bigger in 2019: with the expansion, we’ve planned to build/design a gaseous unit that will process parts up to twenty feet. This unit will allow us to enter various markets for growth,” said Mikel Woods, president of AHT.

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PA Group Expands Metals & Minerals Division with Acquisition of U.K. Firm

A global engineered products and services company serving the worldwide steel, railway and energy sectors announced recently announced the acquisition of a machining manufacturer based in Chesterfield, England.

Nick Grasberger, Harsco president and CEO

Harsco Corporation, headquartered in Camp Hill, Pennsylvania, acquired ALTEK for a purchase price of approximately $60 million (£45 million).

The cost-efficient recovery of metal and other valuable materials – and environmentally-safe solutions for residual waste materials – are increasingly important to the aluminum industry. ALTEK’s products and technologies address these and other operating challenges, according to Harsco’s official announcement of the acquisition.

“We are optimistic about ALTEK’s growth potential within our Metals & Minerals business. This acquisition reflects our success in building a strong foundation in Metals & Minerals and our confidence in the leadership team to execute against its operating and strategic growth priorities. ALTEK is M&M’s first acquisition in more than a decade, representing another step to accelerate our growth,” said Nick Grasberger, Harsco president and CEO.

Alan Peel, managing director of ALTEK

“This acquisition is a very positive step forward for ALTEK, providing the company with a strong financial owner and industry leader which is committed to supporting ALTEK’s growth and innovation strategy,” said Alan Peel, managing director of ALTEK. “With Harsco’s extensive international presence and company infrastructure, Harsco will greatly enhance the ability of ALTEK to provide service and support to its international customer base. This will be particularly helpful as we commercialize our latest technology AluSalt around the world. With very similar and aligned values between the two companies, all of this will provide for a very exciting future for ALTEK with Harsco and the customers we serve within the aluminum industry.”

 

 

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Heat Treatment Toughens Lighting Mount for Rugged Conditions

Heat treating aluminum has added to the strength and durability of a new skid-mounted hydraulic megatower light plant which is being used in mining and oil field applications.

Industrial lighting manufacturer Larson Electronics LLC, based in Kemp, Texas, announced the release of the 7-stage hydraulic light plant (the LM-SMWB-HLM65-16X500LTL-LED-480V) for use wherever a rugged, mobile, full-power lighting system capable of extended operation is needed. The mobile megatower is built to survive the roughest environments, with the light boom constructed of heat treated aluminum with a powder coated finish.

“We specifically over-engineered this hydraulic megatower to survive the roughest working conditions,” said Rob Bresnahan, CEO of Larson Electronics LLC. “In the mining and oil industries specifically, functioning mobile towers are highly valuable but need to be able to withstand the extreme environments – this one will do just that and more.”

 

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Construction Begins on World’s Most Advanced Special Steel Plant, Includes Heat Treat

Franz Rotter, member of the Management Board of voestalpine AG and head of the High Performance Metals Division

A recent groundbreaking ceremony in Kapfenberg, Austria, marked the inauguration of a new benchmark in plant design that will set international standards in digitization of production processes, including heat treatment, high-tech surface treatment, and additive manufacturing, for a global steelmaker.

The three-year construction phase for the new voestalpine special steel plant will, from 2021 onwards, will produce around 205,000 tons of special high-performance steels, especially for the international aviation and automotive industries as well as for the oil & gas sector.

The new high-tech special steel plant, once operative, is intended to replace the existing voestalpine Böhler Edelstahl GmbH & Co KG plant in Kapfenberg and designed to produce premium quality pre-materials for aircraft components, tools for the automotive industry, equipment for oil & gas extraction, and for the 3D printing of highly complex metal parts.

As part of the digitalized production process, around 8,000 process data will be recorded in parallel and implemented or evaluated on an ongoing basis.

“The high degree of digitalization at the new special steel plant is the prerequisite for being able to supply our customers with even higher material qualities, and, in doing so, to further extend our global market leadership in tool and special steels,” said Franz Rotter, member of the Management Board of voestalpine AG and head of the High Performance Metals Division. “The relevant development work and qualifying our employees in robotics, sensor technology, and data analysis takes place at our own digitalization competence center located directly on the site of the plant.”

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