HARDENING NEWS

The Workhorses of Industry: High-Strength, Heat-Treated Bolts & Fasteners

 

Source: Bayou City Bolt

 

A comparison of minimum tensile strength of heat-treated and non-heat-treated fasteners

One would be hard-pressed to find an industry that isn’t served by high-strength or heat-treated bolts and fasteners. They are required in the automotive, construction, transportation, marine, aerospace, oil & gas, petrochemical, and presses and molds manufacturing fields. In oil & gas and petrochemical manufacturing, for example, high-strength bolts and fasteners are necessary in order to achieve seal closure on flanged joints, fittings, and closures; withstand tensile stresses within the bolts; and provide the strength needed for bolts and pins to withstand forces from high horsepower equipment. You name the industry sector, and the manufacturing process will be just as dependent upon bolts and fasteners to answer the demands of the equipment, the process, and/or the application.

In this overview of the importance of heat treating in fastener and bolt production, Bayou City Bolt provides:

  • an explanation of the heat treating processes used depending upon the material and the application,
  • a comparison of the minimum tensile strength of heat-treated and non-heat-treated fasteners (see image to the right),
  • grade steels best used for heat treating fasteners and bolts,
  • the case hardening process, and
  • the proper use of hardened steel fasteners.

An excerpt:

“About 90 percent of fasteners are steel based and the required strength level is usually developed in steel fasteners using quenching and tempering processes. Accordingly, the terms “high strength” with “heat treated” or “hardened” are often equivocated with the fastener world. However, heat treatment includes a wide range of processes. Some heat treatments like annealing soften a metal, while others harden and strengthen.”

 

Read more: “Heat Treatment of Bolts & Fasteners”

 

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Steel Hardening/Heat Treating Firm Relocates, Relaunches Manufacturing

 

 

Source: Sudbury.com

 

A Canadian steel hardening firm recently relocated its operations to a 54,000-sq ft complex as part of a business relaunch that includes hiring new staff and the startup of active manufacturing.

Northern Heat Treat Ltd , based in Sudbury, Ontario, is in the early stages of full operational capacity since the upgrade and moving of equipment, which will include the purchase of larger heat treating furnaces.

 

Read more: “Steel Hardening Business Breathes Life Into Capreol Industrial Shops”

 

Photo caption: George Sidun Jr. and George Sidun Sr. standing in front of Northern Heat Treat Ltd in Sudbury, Ontario/The delivery of a new furnace.

Photo credit: Sudbury.com

Steel Hardening/Heat Treating Firm Relocates, Relaunches Manufacturing Read More »

Hardening and Tempering Line Receives Upgrade

The Ohio-based Engineering Division of Conrad Kacsik Instrument Systems completed a full system upgrade of an automated hardening and tempering line for Nelson Fastening Systems, also located in Ohio. The project involved the removal of the existing control system, VFD drives, limits, and control wiring for Nelson, and included the installation of a new system that features safety controls.

A Honeywell HC900 with a 15-inch operator interface terminal integrated with a computer running Specview HMI software controls a 2-zone hardening furnace, generator, quench tank, water cooling tank, washer, 2-zone tempering furnace, and a blackening unit. The equipment was linked with six conveyors and wired into the four control panels completed by Kacsik’s engineering team.

The old conveyor system had VFD drives that did not communicate with a PLC. The new system was programmed with safety features: in the event of a chain break or a conveyor jam, the system will alarm and automatically shut other conveyors off.

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Analysis of Heat Treat on Carburized Ring Gear and Multivariate Regression Model Development

BOTW-50w  Source:  Thermal Processing for Gear Solutions

Like most other heat treatments, the carburizing and hardening process is known to introduce dimensional changes and gear distortion [4]. If these size and shape changes can be anticipated and controlled, it is possible to eliminate post–heat treatment machining by designing ring gears that would allow for the heat treat change. Such gear manufacturing would significantly reduce cost and machining-to-assembly time, both of which are critical in a commercial environment and large-scale production.

Read More:  Analysis of Heat Treat Growth on Carburized Ring Gear and Multivariate Regression Model Development

Analysis of Heat Treat on Carburized Ring Gear and Multivariate Regression Model Development Read More »