We’re celebrating getting to the “fringe” of the weekend with a Heat Treat Fringe Friday installment: a project that targets reducing the environmental impact of the bright annealing process. Learn more about this EU-funded initiative that is expected to impact industries using high-hydrogen-content atmospheric gas.
While not exactly heat treat, “Fringe Friday” deals with interesting developments in one of our key markets: aerospace, automotive, medical, energy, or general manufacturing.
Energy efficiency, specifically reducing the environmental impact of the bright annealing process in seamless stainless steel and nickel alloy tube production, is the goal of a new European Union-funded initiative. The recently launched LIFE H2ReuseProject seeks solutions for hydrogen recovery and reuse.
The project, coordinated by DMV (Cogne Group, formerly Mannesman Stainless Tubes) in partnership with Tenova, is expected to impact industries using high-hydrogen-content atmospheric gas, which could apply the project’s results to reduce their carbon footprint, optimize resource use, and lower operating costs.
In the bright annealing process, 100% hydrogen is used in high-temperature furnaces to produce high-performance tubes with superior surface quality, corrosion resistance, and durability. Currently, hydrogen is flared after each production cycle, leading to significant waste. The LIFE H2Reuse project aims to address this issue by developing two innovative technical solutions: recovering the wasted hydrogen from the annealing process and reusing it as fuel in radiant tubes working 100% of hydrogen. This approach represents a market-first innovation, as the recovery of atmospheric gas for reuse in industrial processes is not yet commercially available.
While hydrogen burners are already on the market, they remain in a developmental phase. The initiative will focus on enhancing their efficiency and effectiveness in real-world industrial environments. The project’s expected outcomes include significant reductions in carbon footprint, energy consumption, and resource waste, all of which will be rigorously tested to demonstrate their technical, environmental, and socio-economic benefits.
The press release is available in its original form here.
Main image: Technologies used by Tenova in the bright annealing process
A provider of process technology for harsh and corrosive process streams has expanded its operations with an additional 13,000 square foot, state-of-the-art facility in Twinsburg Township, Ohio, to meet a growing demand for critical components in metal processing systems. This second location will include a crane-served production center with the capacity suitable for assembling large modular systems.
CG Thermal’s Impervite shell and tube assembly at new location
CG Thermal‘s new facility will be dedicated to assembling and testing pilot plants and turnkey modular systems and is designed to meet the growing demand for chemical processing systems and heat exchangers from the industry sectors it serves, which include chemical processing and emerging energy technology.
The company’s original building will continue to be a production center, handling the majority of heat exchangers and small systems manufacturing. Additionally, a larger office space will house a modern office environment for the team to engineer, design, and manage systems projects.
The press release is available in its original form here.
Today’s News from Abroad installment is all about growth in the global heat treating market. A heat treater expands its contract machinery product line with brazing and sintering capabilities, a capital goods manufacturing group bolsters its vacuum heat treatment production capabilities, and a long-term technology alliance results in manufacturing growth of refractory products for glass melting plants in the glass industry. To round out our news from abroad, Japanese steel giants set their sights on government funding allocated to advance research and development in decarbonizing operations.
Heat TreatTodaypartners with two international publications to deliver the latest news, tech tips, and cutting-edge articles that will serve our audience — manufacturers with in-house heat treat.heat processing, a Vulkan-Verlag GmbHapublication, serves mostly the European and Asian heat treat markets, and Furnaces International, a Quartz Business Mediapublication, primarily serves the English-speaking globe.
Merger Results in Heat Treatment Furnaces Manufacturing Division
ECM Group reorganizing into four distinct divisions
“The ECM Group is reinforcing its capital goods manufacturing business by bringing together several legal entities under the company ECM Technologies. This merger between ECM Technologies, ECM Greentech, and ECM Technologies Villard Bonnot creates a division dedicated to the manufacturing of innovative heat treatment furnaces. The aim of this merger is to better serve its customers and respond more effectively to market changes. It will enable the ECM Group to build up a veritable hub of skills and knowledge around its core areas of thermal engineering, gas management and atmospheres. This marks a first step towards realizing its ambition of becoming the world leader in vacuum heat treatment equipment, all technologies combined.”
Japanese Steel Giants Pursue Government Allocated Green Funding
Japanese steel producers apply for government green subsidy
“Two of the largest integrated steel producers in Japan, Nippon Steel and JFE Steel, have applied for government funding allocated through the new Green Transformation Promotion Act (GX) to advance research and development in decarbonizing operations. JFE Steel is seeking funds to build a new large electric arc furnace (EAF) to replace blast furnace No. 2 at West Japan Works (Kurashiki). The company expects the EAF to be commissioned between 2027-2028. Blast Furnace No. 2 at the plant underwent a re-lining in 2003. JFE usually performs such maintenance after about 25 years of operation, so the next one is due in 2028. However, JFE Steel hopes that the new electric arc furnace will be operational by then, so the unit can be shut down. West Japan Works currently operates three blast furnaces with a steel output of about 8Mt/yr.”
Tresky Automation expands its machine park for contract manufacturing (Source: Tresky)
“Tresky Automation announces the latest addition to its contract manufacturing machinery. Customers will now benefit from a state-of-the-art vacuum brazing furnace and a powerful sintering press with a maximum pressing force of up to 15 kN. The new equipment enables Tresky to offer additional manufacturing technologies, which is particularly beneficial for demanding applications in the fields of photonics, optoelectronics, hybrid bonding, microelectronics and power electronics. The new vacuum brazing furnace offers the possibility to produce material bonding under controlled conditions with nitrogen (N2) or formic acid (HCOOH). This process effectively reduces voids, as the vacuum allows air or process residues to escape during the preheating and melting phase of the solder. The result is virtually void- and flux-free solder joints that are characterized by high reliability.”
Technology Alliance Enables Growth in Refractory Products Manufacturing
Long-term technology alliance of RATH and REFRATECHNIK
“RATH and REFRATECHNIK announced the launch of a long-term technology alliance. The goal of the ambitious partnership is close collaboration in the development and manufacture of refractory products for glass melting plants in the glass industry. As part of the technology alliance, both companies will contribute their respective know-how in glass manufacturing and refractory production to combine it into a unique technology solution. The two companies will be operating under the name ‘R² – THE GLASS FURNACE ALLIANCE.’ The alliance enables RATH to expand its technological expertise, as products manufactured by REFRATECHNIK will be developed in close collaboration with the research and development departments of both companies.”
A heat treater with surface hardening capabilities recently expanded its operational line with a vacuum furnace. The new equipment offers a working space of 35.5 x 35.5 x 47 in (900 x 900 x 1200 mm), enabling the processing of larger elements.
This is the 14th vacuum furnace that SECO/WARWICK has provided to Aalberts surface technologies Group, which specializes in vacuum heat treatment, vacuum brazing, hardening of stainless steels, and coating systems for industry. It is the seventh Vector vacuum furnace to be installed at this location in Eindhoven, The Netherlands. It is equipped with high-pressure hardening of 15 bar abs., the option of installing liquid nitrogen, convection heating, directional cooling, and isothermal quenching.
“The solution design is based on the standard VP vacuum furnace Vector type solution. Vector has a round heating chamber and an efficient cooling system,” said Grzegorz Głuchowski, sales manager at SECO/WARWICK. “The additional option of installing liquid nitrogen allows for the load faster cooling after the hardening process. This translates into the furnace’s greater efficiency.”
“This will be the seventh SECO/WARWICK solution operating in Eindhoven. This time, delivery time was key. The solution we ordered is quite specific. We have specific requirements, which are the result of over 80 years of industry experience. The Vector vacuum furnace’s design from the customer’s perspective is very well thought out, as it allows for modifications and additional options. It is one of the most flexible metal heat treatment furnaces on the market,” said Steffen Schneiders, managing director of “The Netherlands & Nordic” from Aalberts surface technologies.
The press release is available in its original form here.
AFC-Holcroft (AFCH), an industrial furnace manufacturer based in Wixom, MI, recently announced a strategic partnership with Tokai Konetsu Kogyo Co., Ltd. (TKK), a designer and manufacturer of industrial furnaces in Japan and China. The merger is aimed at enhancing their industrial furnace business for electronics part and battery material (anode/cathode) processing in North America.
Tracy Doughterty Chief Operating Officer AFC Holcroft Source: AFC Holcroft
AFC-Holcroft designs and manufactures a wide range of industrial furnaces, including universal batch quench, pusher, continuous belt, roller and rotary hearth, and walking beam furnaces, predominantly for the North American market. Tokai Konetsu Kogyo Co., Ltd., based in Tokyo, Japan, is an industrial furnace manufacturer with a client base primarily in Japan and China. The company has supplied continuous and batch furnaces and battery material processing furnaces to industrial sectors across North America, including the United States, Canada, and Mexico, as well as Asia.
“AFC-Holcroft is thrilled to join forces with TKK,” said Tracy Dougherty, chief operating officer of AFCH. “Together, we will drive innovation and deliver exceptional value to our EV customers in the anode and cathode materials industrial furnace market.”
The press release is available in its original form here.
As U.S. election results were announced last week, several steel industry players are in the midst of acquisitions that could mean changes for in-house heat treat operators in North America.
Cleveland-Cliffs Expands North American Presence
Lourenco Goncalves Chairman, President, CEO Cliffs Source: Cliffs
Cleveland-Cliffs Inc. (“Cliffs”) today announced that it has successfully completed its acquisition of Stelco Holdings Inc.(“Stelco”). The addition of Stelco enhances Cliffs’ position as the largest flat-rolled steel producer in North America, diversifies Cliffs’ end-markets and expands its geographical presence in Canada. Stelco will continue operations as a wholly-owned subsidiary of Cliffs, preserving the name and iconic Canadian legacy of the business.
Lourenco Goncalves, chairman, president and CEO of Cliffs, stated: “Today marks a transformative step forward for Cleveland-Cliffs. By bringing Stelco into the Cliffs family, we are building on our commitment to integrated steelmaking and good paying union jobs in North America. This acquisition allows us to further diversify our customer base and lower our cost structure. We are excited about the opportunities this acquisition brings and appreciate the warm welcome we have received from all government officials in Canada. We take our permission to operate very seriously and aim to continue the Stelco legacy with dedication and purpose.”
Nothing New: Questions for Nippon-U. S. Steel Acquisition
Takahiro Mori Vice Chairman and Executive Vice President Nippon Steel Source: Nippon Steel
At this time, the U. S. Committee on Foreign Investment has the proposed acquisition under review until late December 2024.
If the deal is approved before the January 2025 inauguration, that does not guarantee that Trump would not overturn the results. However, “The previous Trump administration said it would attract foreign investment and create new jobs,” commented Nippon Steel Vice Chairman and Executive Vice President Takahiro Mori. “This (acquisition) is extremely in line with such a policy.” He still aims to see the deal close before the end of the calendar year.
The press release for the Cliff’s story is available in its original form here.
A semiconductor industry supplier recently ordered an extra-large 2-bar vacuum furnace specific to the company’s high-temperature process. The new addition will increase the supplier’s capabilities to meet demand from industry sectors.
Piotr Zawistowski Managing Director SECO/VACUUM Source: SECO/VACUUM
The 2-bar vacuum furnace designed by SECO/VACUUMwill be shipped more quickly than other options.
“Not every thermal process calls for a solution that falls neatly into one of our traditional furnace categories. This one is oversized, has a hot-zone equipped for unconventional features, and will serve an application with different process considerations than most of our furnaces,” said Piotr Zawistowski, managing director of SECO/VACUUM.
The press release is available in its original form here.
Sandia National Laboratories has acquired two horizontal vacuum furnaces for one of its production labs in Albuquerque, NM. The furnaces will meet the multimission laboratory’s goal to maintain process parameters and datalogging essential for analysis to coincide with the process payload run results. The facility’s applications target roughly 70 industry sectors, including nuclear deterrence, arms control, nonproliferation, hazardous waste disposal, and climate change.
In the tandem system designed and set up by AVS Incorporated, one furnace operates at a maximum of 1600°C (2912°F) and the other at 1300°C (2372°F). Both have a 100-lb load capacity. The systems integrate wet and dry hydrogen process gas along with all refractory metal hot zones. The HMI interface and controls allow for countless combinations of recipes and selectable functions.
Springs and gas cylinders manufacturer Special Springs has bolstered its heat treating capacity with a new nitriding turnkey system. By adding to their production capabilities, the company aims to meet the growing demands of their client base, which includes the automotive, appliance, agriculture, and heavy equipment sectors.
Marcin Stokłosa Technical Sales Manager NITREX Poland
This expansion follows a long-standing collaboration, which began in October 2004 with the commissioning of Special Springs‘ first Nitrex nitriding turnkey system and continues with the installation of an NXK series furnace in July 2024.
The springs manufacturer installed the compact NXK-812 furnace, which incorporates the heat treat technologies Nitreg and ONC, to accommodate increased capacity and optimize production efficiency. The system has a load capacity of 1,200 kg (2,600 lbs); the two furnaces work alongside each other, utilizing interchangeable material handling equipment to ensure continuity and efficiency in their production process.
“[Special Springs’] decision to expand with a second Nitrex system highlights the strength of our solutions and the trust we’ve built over the years. We look forward to seeing future advancements supporting advanced gas springs exemplifies the synergy achieved through strategic collaboration, advanced heat treat technologies, and exceptional support,” said Marcin Stoklosa, technical sales manager of EMEA region at Nitrex.
The press release is available in its original form here.
HART-TECH has expanded its capabilities with a vacuum furnace that will allow for the heat treatment of multiple steel types and the ability to implement a wide range of processes, from hardening through vacuum carburizing and carbonitriding. The furnace will efficiently heat treat large loads of research, test, and production elements.
Maciej Korecki Vice President of Business of the Vacuum Furnace Segment SECO/WARWICK
The commercial heat treater has previously incorporated over 10 SECO/WARWICK processing solutions. This system is being provided to work on the implementation of vacuum carbonitriding technology services that HART-TECH can now offer to a wide range of clients.
“We can say that we have a kind of synergy with the HART-TECH hardening plant,” said Maciej Korecki, vice president of the SECO/WARWICK Group’s vacuum segment. “Our partner, just like us, loves science, research, and development, and the common curiosity about the world motivates us to create further innovations.”
Dr. Eng. Robert Pietrasik, Sc.D. Management Board CEO & Technological Dept Head Director HART-TECH Sp. zo. o.
“This solution will help us to put into action a project concerning the implementation of vacuum carbonitriding technology at the HART-TECH plant with our customers in mind,” said Dr. Eng. Robert Pietrasik, president of HART-TECH. “We want to implement the low-pressure carbonitriding process and be able to use it in mass production.
“By expanding the machine park with a new vacuum furnace,” Dr. Pietrasik continued, “we will also significantly shorten the waiting times for heat treatment for our current and future customers. The large workspace will significantly increase our capabilities for processing elements hardened in gas. Thus, we will be able to gradually switch from hardening elements in oil to hardening in gas, which is more efficient, cleaner and ensures smaller deformations.”
The vacuum furnace supplied to the company has been enhanced with a gas system equipped with two acetylene mass valves, a hydrogen mass valve, and an ammonia mass valve. The furnace can use three gases for various technologies: acetylene, hydrogen and ammonia. HART-TECH specializes in hardening, carburizing, nitriding, sulfur nitriding, steel tempering, supersaturation and aging, annealing, vacuum brazing and low-friction layers, and hardening of machine and tool elements.
The press release is available in its original form here.
