MANUFACTURING HEAT TREAT

Stainless Steel Can Be Heat -Treated to 50 – 53 HRC

International Mold Steel will introduce S-Star-A, a 420 stainless steel in the annealed condition that can be heat-treated to hardness of 50-53 HRC and will be stocked in plate form to 6″ thick. S-Star-PH is a prehardened (30/34 HRC) 420 stainless steel that can also be heated to 50-53 HRC and will be stocked in round bar ranging to 4″ in diameter.

The company also recently added new processing capabilities, including a large plate saw that can cut to 24″ thickness, side milling to 31.5” square and gun drilling to 1 3/4″ in diameter by 84″ long.

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Integrated Heat Treating Used in Making Steinway Pianos

BOTW-50w  Source:  Modern Machine Shop

“The company wanted to develop a more streamlined machining method, including integrating a heat-treat process that was currently being performed on secondary equipment. If this could be achieved, it hoped to bring this machining process back to the United States to its foundry location in Springfield, Ohio. This will reduce shipping costs, streamline production, and speed delivery to customers throughout North America.”

Read More:  How Steinway Machines Its Pianos by Russ Willcutt

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Proper Heat Treating Integral to Producing Quality Stainless Steel Parts

BOTW-50w  Source:  Modern Machine Shop

“DON’T forget that an attack can occur in a passivating bath if parts are improperly heat treated. High-carbon, high-chromium martensitic grades must be hardened to become corrosion-resistant.”

Read More: How to Passivate Stainless Steel Parts by Terry A. DeBold and James W. Martin

 

 

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Direct-Chill Casting

BOTW-50w  Source:  Total Materia

Direct-chill (DC) casting is currently the most common semi-continuous casting practice in non-ferrous metallurgy. The process is characterized by molten metal being fed through a bottomless water cooled mould where it is sufficiently solidified around the outer surface that it takes the shape of the mould and acquires sufficient mechanical strength to contain the molten core at the centre. As the ingot emerges from the mould, water impinges directly from the mould to the ingot surface (direct chill), falls over the cast surface and completes the solidification.

Read More:  Direct-Chill Casting

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Pulsed Electric Current Sintering

BOTW-50w  Source:  Total Materia

Pulsed electric current sintering (PECS) also known as spark plasma sintering (SPS) or field assisted sintering (FAST) is a relatively new innovative technique for the consolidation of fine or nanocrystalline powders and has received much attention in the recent years because of its many advantages compared with other sintering/bonding methods such as the hot pressing and hot isostatic pressing (HIP) processes.

Read More:  Pulsed Electric Current Sintering

 

 

 

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Making Metal Wires – No Heating Required

BOTW-50w  Source:  Materials Today

“A team of engineers from North Carolina State University looked to eutectic gallium indium (EGaIn) – a metal with a melting point of ∼15.5 °C – to produce thin wires at room temperature. Conventional electrical wires are fabricated by using large forces to repeatedly pull and elongate a metal rod that had been produced at high temperatures. The approach taken by Prof. Michael Dickey and his team is rather different.”

Read More:  Making Metal Wires – No Heating Required

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New Boride Material Forms Own Protective Coating

BOTW-50w  Source:  Materials Today

“This resistance to oxidation is possible because of the presence of aluminum in layers between molybdenum and boron layers,” Barsoum said. “When heated to high temperatures in air the aluminum atoms selectively diffuse to the surface and react with oxygen – forming a surface aluminum oxide, or alumina, protective layer that slows down further oxidation considerably. So the material forms its own protective coating.”

Read More:  New Boride Material Forms Own Protective Coating

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The FINEX Process

BOTW-50w  Source:  Total Materia

Molten Iron is produced directly using iron ore fines and non-coking coal rather than processing through a sinter plant and coke ovens as traditional blast furnace route. In the Finex process, iron ore fines are charged into a series of fluidized-bed reactors. The fines pass in a downward direction where they are heated and reduced to direct-reduced iron (DRI) by means of a reduction gas – derived from the gasification of the coal – that flows in the counter – current direction to the ore. The DRI fines are then hot-compacted to hot-compacted iron, transferred to a charging bin positioned above a melter gasifier where smelting take place. The tapped product, liquid hot metal, is equivalent in quality to the hot metal produced in a blast furnace ore Corex plant.

Read More:  The Finex Process

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Analysis of Heat Treat on Carburized Ring Gear and Multivariate Regression Model Development

BOTW-50w  Source:  Thermal Processing for Gear Solutions

Like most other heat treatments, the carburizing and hardening process is known to introduce dimensional changes and gear distortion [4]. If these size and shape changes can be anticipated and controlled, it is possible to eliminate post–heat treatment machining by designing ring gears that would allow for the heat treat change. Such gear manufacturing would significantly reduce cost and machining-to-assembly time, both of which are critical in a commercial environment and large-scale production.

Read More:  Analysis of Heat Treat Growth on Carburized Ring Gear and Multivariate Regression Model Development

Analysis of Heat Treat on Carburized Ring Gear and Multivariate Regression Model Development Read More »

Vermont Precision Tools Selects Lucifer Furnaces

Vermont Custom Gage LLC. a subsidiary of Vermont Precision Tools Inc., Swanton VT, selected Lucifer Furnaces to create manufacturing capability with the addition of an air recirculating oven, a salt bath pot furnace and a quench tank. The new equipment will be used in the production of small steel component parts of their measuring (gage) equipment. The oven, a 4000 series, model 48-R36 with working dimensions of 24”Hx24”Wx36”L, heats to 800°F and will be used for Tempering. Insulated with 6.5” multi-layered lightweight firebrick and block insulation with a roof lined with ceramic fiber modules, the oven features a stainless steel liner which isolates the workload from the heating elements and directs airflow in a horizontal pattern. A high CFM fan assembly mounted through the oven rear wall circulates air over heating elements and back through the work chamber. The horizontal swing door is mounted with heavy duty hinges, 6” of insulation and two cam latches for a secure seal. After pre-heating, parts will be loaded into the salt pot furnace, model 2055-1624 and then oil quenched in a Lucifer Quench Tank, QT-2020, complete with air mixer, heater and soak timer. Next, the tools will be loaded into the 4000 series, model 48-R36 oven to be held at a constant temperature over a period of time to stabilize the structure of the steel. Vermont Precision Tools dba Vermont Gage manufactures a wide range of fixed limit gages including both threaded and cylindrical. Vermont Gage manufactures high quality gages with tolerances ranging from .00020” – .00002”.  Vermont Precision Tools Inc. chose Lucifer Furnaces for the equipment based on its robustness and value.

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