TEMPERING NEWS

New Furnace Hits the Road To Heat Treat Steel Bar Stock

A mesh belt temper furnace has been shipped to a manufacturer in the U.S. South. The client will use this heat treat furnace for preheating and tempering steel bar stock.

Mesh belt temper furnace packed and shipped
(Source: Premier Furnace Specialists. Inc./BeaverMatic)
Steve Ignash
Sales Engineer
Premier Furnace Specialists, Inc./BeaverMatic
Source: Premier Furnace/BeaverMatic

"We had built the client a similar furnace in 2022," commented Steve Ignash, sales engineer at Premier Furnace Specialists, Inc./BeaverMatic. "Our furnace gave them the confidence to purchase five more of the similar style to replace outdated equipment and add to their current increase in production."

The remaining four furnaces from the recent purchase will be completed and installed through January 2024.


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Mesh Belt Temper Furnace Shipped, More To Come

The first of five new mesh belt temper furnaces was shipped from Michigan manufacturer to the southern U.S. The second and third furnaces are ready for the next phases of production, and they all will be used for preheating and tempering of steel bar stock.

Premier Furnace Specialists, Inc./BeaverMatic has scheduled the first installation for the last week of August. The remaining four will be completed and installed through January 2024. These furnaces are natural gas fired with an operating temperature of 1600°F. They have thirty-six inch wide mesh belts capable of 2000 lbs per hour. The furnaces are all operated through a 23.8” HMI color touch screen interface.

Mesh belt furnace from Premier Furnace Specialists, Inc./BeaverMatic
Source: Premier Furnace/BeaverMatic

“We built them a similar furnace in 2022,” commented Steve Ignash, sales engineer at Premier. “The [latest] system was designed, built, and tested at our new 40,000 square foot facility in Farmington Hills, MI.”


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5 Heat Treat Furnaces for Steel Manufacturer

HTD Size-PR LogoA leading U.S. manufacturer of high-quality alloy steel and carbon steel closed-die forgings will have five furnaces installed and their combustion system updated between May and December 2023. Onsite work will be completed one furnace at a time, so that in any given month no more than one furnace will be out of operation.

Rodrigo González
VP Metals at Nutec Bickley
Source: LinkedIn

This project involves five new lift-up furnaces from Nutec Bickley – two for tempering and three for austenitizing. Each furnace will be fitted with a NFPA 86 compliant combustion system. Operation will be based on a fuel-only control system (fixed air modulating gas). When complete, the newly lined units (9in/23cm thick ceramic fiber modules) will work to operational temperature ranges of 900°F–1950°F for the austenitizing furnaces, and 840°F–1600°F for the tempering furnaces.

The control panel will be installed next to the existing furnace panels and will be prewired and positioned before the furnace replacements begin. They will be wired across the quench pit to the local furnace areas prior to the first furnace being converted. A master PLC will be supplied to integrate the five furnaces and communication with the two existing quench tanks, manipulator/charging machine, the two panel views, the SCADA system, two recording units, and the central hydraulic system.

“[O]ur observation over many years in this sort of undertaking is that the closer the cooperation and the better the flow of information, then the nearer one can get to the optimum progress levels,” commented Rodrigo González, VP Metals at Nutec Bickley.


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Busch Vacuum Acquires VESCO Division of McLaughlin Furnace Group

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Busch Vacuum Solutions U.S. has acquired the VESCO Division (VESCO-McLaughlin, Inc.) from McLaughlin Furnace Group. The VESCO Division, located in East Windsor, CT, is an industrial service company specializing in heat treating and metallurgy industries and was purchased by McLaughlin Furnace Group in 2017.

Turgay Ozan
President of Busch LLC
Source: LinkedIn

McLaughlin Furnace Group, the seller of the VESCO Division, continues to serve clients in the aerospace & defense, automotive, energy & environment, metalworking & fabrication, and semiconductor fabrication industries focusing on atmosphere heat treating equipment and best-of-class customer service.

“With this acquisition, we are excited to be able to offer our customers an even more comprehensive range of vacuum services in the heat treat and metallurgy industries,” said Turgay Ozan, president of Busch LLC.

VESCO will be rebranded and will expand its current business operations under the brand name of VESCO – A Company of the Busch Group, while continuing uninterrupted service.


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2 “Heavy Duty” Furnaces Expand Tempering Capabilities for Ohio Heat Treater

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Twin convection furnace systems were recently supplied to Winston Heat Treating. The furnaces replaced two older tempering systems. The new systems are for ferrous alloys and aging PH stainless steels.

David Reger
President at Winston Heat Treating
Source: LinkedIn

The SCAHT®-HD (Heavy Duty) Series furnaces, from DELTA H®, are set up with Instrumentation Type B and have two load thermocouples. The furnaces have a certified TUS volume of 2 feet wide, 1.5 feet high and 2 feet deep with a maximum continuous operating temperature of 1,200°F.  Both are designed to receive baskets of parts from many nearby heat treating operations for secondary heat treatments. Temperature control and data acquisition are provided by Super Systems and feature the SSi 9130 controller/programmer. ATP qualified them as Class 2 (+/- 10°F) from 300°F to 1200°F.

“We were looking for a partner to replace existing tempering furnaces that had become too costly to maintain and could no longer meet required pyrometry standards. Our goal was to install reliable and modern furnaces that were specialized for our small batch/job shop work," said David Reger, president at Winston Heat Treating and a Heat Treat Today's 40 Under 40 recipient.

 

 


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Shopping Cart and Display Case Manufacturer To Expand Heat Treat Capabilities

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A southeastern U.S. manufacturer will receive a dual-chamber heat treating and tempering furnace. The recipient, a leading manufacturer of shopping carts and display cases, will be using the furnace to thermally process various projects.

The L&L Special Furnace Co. model QDS124 has two chambers: the top chamber (10"X11"X22") rated to 2,350°F is used for heat-treating various steels and other non-ferrous materials; the bottom chamber (10"X10"X20") rated to 1,250°F includes a recirculation fan and baffle for tempering, stress relieving or preheating.

The furnace was painted with custom colors to match the customer’s existing equipment. Shipped with the furnace was an accompanying QTO1224 oil quench tank.


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Manufacturer To Expand Heat Treat Capabilities with Box Furnace

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Bill St. Thomas
Business Development Manager
Lindberg/MPH
Source: Lindberg/MPH.com

A manufacturer is expanding their heat treat capacities with a new box furnace, designed for air atmosphere applications, from a North American furnace provider.

Lindberg/MPH's heat treat furnace has a maximum temperature rating of 1,250°F and a load capacity of 6,000 lbs and is designed to accept fixtures that are 48" wide by 84" deep by 48" high. A full-width roller hearth is located across the furnace chamber floor for manual loading and load support. Temperature is controlled by a Honeywell DC2500 Series controller with an adjustable alarm set-point and latching output relay; the controller disconnects the power to the heating elements and sounds an audible alarm in an event that temperature exceeds desired set-point.

“The high velocity forced heating system circulates heat evenly within the furnace chamber," commented Bill St. Thomas, business development manager at Lindberg/MPH. "[This] assures rapid and uniform heat transfer throughout the workload.”


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Heat Treater Expands Capabilities with Multiple Furnaces

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ThermTech, heat treat service provider in Waukesha, WI, has increased their capabilities to provide services for the medical, aerospace, mining and oil, nuclear, and agricultural industries.

Jason Kupkovits, vice president of Sales & Strategic Direction at the company, commented on that ThermTech will be continuing their 40 years of quality assurance, turnaround time, on-site engineering, and customer service standards.

Ben Gasbarre
Executive Vice President of Sales
Gasbarre Thermal Processing Systems

Partnering with Gasbarre Thermal Processing Systems, ThermTech significantly increased their normalizing, annealing, stress relieving, tempering, and neutral hardening capacity through the acquisition of three new furnaces. These three furnaces --- now fully operational --- include: a dual zone, direct-fired box austenitizing furnace; a large batch tempering furnace; and an additional tempering furnace. These furnaces are compliant with AMS2750 at different class certifications.

ThermTech has also added two additional vacuum furnaces from Ipsen, USA. The furnaces have dimensions of 36” wide x 36” tall x 48” long with capabilities of quenching up to 6 bars of pressure utilizing nitrogen or argon gas as the quench medium. These large vacuum furnaces are AMS class 3 (+/-15°F) certified capable of AMS2750.

ThermTech added a solution annealing furnace from Williams Industrial Service to give their operational aluminum line additional heat treat capabilities. This line is capable of a sub-15 second transfer to air blast quench, a water quench range of 55°F up to boiling, a sub-7 second transfer to water quench which exceeds AMS 2770/AMS2771 specifications, as well as load thermocouple monitoring during the solution treatment, quenching, and aging.

Daniel Hill, PE
Sales Engineer
AFC-Holcroft
Source: AFC-Holcroft

Another recent acquisition includes a new austempering/marquenching furnace from Michigan based AFC-Holcroft. This furnace can handle a single part racked in the vertical orientation up to 56" long. The working dimension of the furnace is 36" W x 72" L x 56" H and is capable of operating with salt temperatures ranging from 350°F -- 750°F. "The UBQA system is an environmentally friendly ‘green technology,’" commented Dan Hill, sales engineer at AFC-Holcroft, "which can be used to impart resistance to distorting, cracking or warping of heat-treated components.” Applicable processes include marquenching, austempering, and carburizing with additional washing and tempering capacity accompanying the new marquenching/austempering furnace. Installation is expected in early 2023.

The heat treat service provider's long-term strategy is to increase growth in the Midwest and on a national scale. This includes adding more workers and integrating the use of a robotics handling systems, which is expected to be installed in late 2022.


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Heat Treat Furnaces To Improve Hardening Capabilities for Aalberts

Alberto Martin
Sales Director -- Spain
Aalberts surface technologies TEY

HTD Size-PR LogoInternational manufacturer Aalberts surface technologies Group will receive two vacuum furnaces to the group’s Spanish branch in País Vasco. The system on order solves the manufacturer's problem with hardening large dimension elements.

The manufacturer mainly operates in the automotive industry, as well as the machine industry and, with this order, has signed its tenth contract with international furnace supplier, SECO/WARWICK. Aalberts is ordering the heat treat furnace provider's horizontal retort furnace for high-efficiency tempering with vacuum purging and the Vector® vacuum furnace. The Vector, with a useful working space of 600mm x 600mm x 900mm will increase the efficiency of the current hardening plant, improving the economics of hardening processes. The retort furnace will significantly increase the processing capacity of the current hardening plant for tempering processes.

Once again, SECO/WARWICK equipment will contribute to increasing the efficiency of our entire Group," said Alberto Martin, director of Sales --- Spain at Aalberts surface technologies TEY. Aalberts surface technologies is a global company with over 80 years of experience, operating in over 70 countries.


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Batch Austemper Heat Treat Line for Agricultural Equipment Supplier

Mike Coburn
Technical Sales
AFC-Holcroft
Source: LinkedIn

HTD Size-PR LogoA major North American supplier of agricultural and lawn equipment purchased a complete batch austemper line from a U.S.-based supplier of heat treating equipment. The line, consisting of two universal batch quench-austemper (UBQA) units, is equipped with a pre-treatment spray dunk wash, a post-treatment multi-stage washer, pre-heat temper furnaces, a salt reclaiming system, and a salt holding tank.

The AFC-Holcroft batch austemper line also includes an AFC-Holcroft EZ™ 4500 endothermic gas generator that will provide gas to the furnace units. A BatchMaster™ supervisory control system is included in the line, along with calibration mode software.

“This was a great customer to work with for this project,” said Mike Coburn, Technical Sales for AFC-Holcroft. “They fully understood right from the start the environmental and economic benefits of the system.”

Source: AFC-Holcroft


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