VACUUM FURNACES NEWS

FPM Heat Treating Increases Capacity with Vacuum Furnace

/ AEROSPACE HEAT TREAT NEWS, AUTOMOTIVE HEAT TREAT NEWS, VACUUM FURNACES NEWS

FPM Heat Treating has announced the acquisition of a vacuum furnace, enhancing the company’s capabilities to serve the manufacturing community, especially in the automotive and aerospace sectors. The furnace will meet an increasing demand for a specialized family of parts.

Bob Ferry
Vice President of Quality & Engineering
FPM Heat Treating

The furnace, fully compliant with NFPA, NADCAP, AMS, CQI-9, and other critical industry standards, has been installed at FPM Heat Treating by Solar Manufacturing. With an operating temperature of up to 2400°F (1315.5°C) and a weight capacity of 5,000 pounds, the furnace processes at specialized heat treatment cycles critical for automotive components as well as precise specifications for applications within consumer products and the military/aerospace sectors.

“We are committed to meeting the growing demands of our clients in the manufacturing community,” said Bob Ferry, vice president of quality and engineering at FPM Heat Treating. “The new Solar furnace enhances our capabilities and enables us to maintain the highest standards of quality and efficiency in our operations.”

Main Image: Adam Jones, Midwest regional sales manager at Solar Manufacturing, viewing the vacuum furnace’s 48” x 48” x 72” deep insulated hot zone

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

FPM Heat Treating Increases Capacity with Vacuum Furnace Read More »

Commercial Heat Treater Expands Capabilities with 12th Vacuum Furnace

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

HART-TECH has expanded its capabilities with a vacuum furnace that will allow for the heat treatment of multiple steel types and the ability to implement a wide range of processes, from hardening through vacuum carburizing and carbonitriding. The furnace will efficiently heat treat large loads of research, test, and production elements.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The commercial heat treater has previously incorporated over 10 SECO/WARWICK processing solutions. This system is being provided to work on the implementation of vacuum carbonitriding technology services that HART-TECH can now offer to a wide range of clients.

“We can say that we have a kind of synergy with the HART-TECH hardening plant,” said Maciej Korecki, vice president of the SECO/WARWICK Group’s vacuum segment. “Our partner, just like us, loves science, research, and development, and the common curiosity about the world motivates us to create further innovations.” 

Dr. Eng. Robert Pietrasik, Sc.D.
Management Board CEO & Technological Dept Head Director
HART-TECH Sp. zo. o.

“This solution will help us to put into action a project concerning the implementation of vacuum carbonitriding technology at the HART-TECH plant with our customers in mind,” said Dr. Eng. Robert Pietrasik, president of HART-TECH. “We want to implement the low-pressure carbonitriding process and be able to use it in mass production. 

“By expanding the machine park with a new vacuum furnace,” Dr. Pietrasik continued, “we will also significantly shorten the waiting times for heat treatment for our current and future customers. The large workspace will significantly increase our capabilities for processing elements hardened in gas. Thus, we will be able to gradually switch from hardening elements in oil to hardening in gas, which is more efficient, cleaner and ensures smaller deformations.” 

The vacuum furnace supplied to the company has been enhanced with a gas system equipped with two acetylene mass valves, a hydrogen mass valve, and an ammonia mass valve. The furnace can use three gases for various technologies: acetylene, hydrogen and ammonia. HART-TECH specializes in hardening, carburizing, nitriding, sulfur nitriding, steel tempering, supersaturation and aging, annealing, vacuum brazing and low-friction layers, and hardening of machine and tool elements.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Commercial Heat Treater Expands Capabilities with 12th Vacuum Furnace Read More »

Cincinnati Radiator Bolsters Aluminum Brazing Capabilities with New VAB Furnace

/ AUTOMOTIVE HEAT TREAT NEWS, BRAZING NEWS, VACUUM FURNACES NEWS

Cincinnati Radiator, a manufacturer of radiators and cooling products, recently expanded its production capabilities at its Fairfield, Ohio, facility with the addition of a vacuum aluminum brazing (VAB) furnace. This acquisition will enable the company to perform in-house radiator core brazing.

The VAB furnace, with a weight capacity of up to 2,000 lbs, is the third manufactured and installed by Ipsen.

Prasenjit Ray
General Manager
Cincinnati Radiator
Source: Ipsen

“This furnace has so many recipes for us to use,” said Prasenjit Ray, general manager of Cincinnati Radiator. “We were planning to test it out for two months, but we weren’t expecting to get production-quality within those two months. What shocked and surprised me was that the first cores that came out were perfect. We’ve produced 10 (in the first month) and it runs like a new Cadillac.”

“We knew that we needed a way to make cores here. When customers had to rely on cores processed in China, it could mean a four-month lead time. If we had our own furnace, we could operate a just-in-time production,” said Ray. “We went with John Pease (Ipsen Regional Sales Representative) and Patrick McKenna (Ipsen USA President & CEO) to California to see a company operating two Ipsen VAB furnaces. Our team knew that, once we saw them in operation, we wanted to work with another company within the United States. Ipsen could offer great aftermarket support, and the delivery was worth the wait.”

Main image (left to right): All of Cincinnati Radiator: Abhilash Uppala, Manufacturing Engineer; Prasenjit Ray, General Manager; Michael Petitt, Assistant Operations Manager; and James “Tom” Aynes, Accounting Manager. Source: Ipsen.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Cincinnati Radiator Bolsters Aluminum Brazing Capabilities with New VAB Furnace Read More »

MIHEU Expands with 4th Vacuum Furnace

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

MIHEU, a commercial heat treater for the steel processing industry, recently expanded its vacuum furnace line for processing large dies at its hardening plant with a single-chamber vacuum furnace.

The SECO/WARWICK furnace will allow MIHEU to increase processing capacity while maintaining precision, joining three other vacuum furnaces purchased from the supplier. The vacuum furnace with high pressure gas quenching includes large load capacity and workspace with an option to make adjustments for an oversized load.

Jędrzej Malinowski
Sales Manager
SECO/WARWICK Group
Source: LinkedIn

“The Vector vacuum furnace will solve the challenge of hardening large dies, because it uses a large working space,” said Jędrzej Malinowski, sales manager of SECO/WARWICK. “The furnace is equipped with convection heating — a system which improves the heat transfer efficiency when heating at lower temperatures, as well as directional cooling, which allows for cooling problematic shape elements in various ways.”

“We wanted a solution which would shorten the heat treatment cycle time,” commented Aleš Prikeržnik, managing director at MIHEU Slovenia. “By expanding our machine park with a new vacuum furnace, we will significantly shorten the waiting times for customer orders. . . . We already have three such solutions and we are very pleased with their operation.”

MIHEU is a Slovenian commercial heat treating center with a range of additional services, including traditional hardening and tempering in oil in pit furnaces, carburizing, carbonitriding, nitrocarburizing, hardening in vacuum furnaces, and all types of nitriding, gas and plasma nitriding processes.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

MIHEU Expands with 4th Vacuum Furnace Read More »

Huake Casting Control Technology Expands Production with Vacuum Furnace

/ AEROSPACE HEAT TREAT NEWS, ENERGY HEAT TREAT NEWS, VACUUM FURNACES NEWS

A manufacturer of components for the aviation and energy sectors is expanding its production capabilities with the acquisition of a horizontal vacuum heat treatment furnace. Huake Casting Control (Shanghai) Technology Co., Ltd., will use the equipment to manufacture precision gas turbine components and aircraft parts. 

A Vector® horizontal vacuum heat treatment furnace
Source: SECO/WARWICK Group

The solution, a member of the Vector® family of furnaces provided by SECO/WARWICK Group, comes with a graphite heating chamber and a 15-bar absolute gas quenching system, can operate at temperatures up to 2550°F (1400°C), and has a maximum gross load weight of 1767 lb (800 kg).

“We were convinced to choose the Vector furnace because of its wide range of heat treatment processes and applications, fast cycles with high pressure gas quenching and low consumption of energy, process gases and other media. Another undoubted advantage is that Vector is environmentally friendly and has low process gas emissions,” said Li Naixu, chairman of Huake Casting Control (Shanghai) Technology Co., Ltd.

“Huake ​​Casting Control Technology has become our customer as the result of the SECO/WARWICK Group’s increasing reputation in Asia. . . . We want to provide partners with solutions which will allow them to grow and achieve their intended goals related to production, quality and profitability,” said Liu Yedong, managing director of SECO/WARWICK China.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Huake Casting Control Technology Expands Production with Vacuum Furnace Read More »

Adamus Expands Heat Treating Capabilities with Vacuum Furnace

/ MEDICAL HEAT TREAT NEWS, VACUUM FURNACES NEWS

Adamus, a punch tool manufacturer for the pharmaceutical industry, has enhanced its heat treating operations with a vacuum furnace. The company manufactures punch tools and spare parts for tablet presses, capsule presses, and blister machines, and the new furnace is intended for processing a wide range of punches used in tablet production.

Maciej Korecki
Vice President, Vacuum Furnace Segment
SECO/WARWICK
Source: SECO/WARWICK

“Adamus contacted us for the fourth time,” said Maciej Korecki, vice president of the vacuum furnaces segment at SECO/WARWICK. “This time, the partner wanted to replace an older, inefficient vacuum furnace with oil hardening, with a modern, more ecological and more economical vacuum furnace with gas hardening. Vector will perfectly meet these needs. It is compact, so it will not take up much space, it is efficient and ensures process purity, which is extremely important in the pharmaceutical industry.”

Vector vacuum furnace
Source: SECO/WARWICK

The Vector vacuum furnace on order solves Adamus’s challenge to grow production in order to meet their increased demand for the number of punch hardening processes for tablet production. The presses produce components that are integral to the manufacturing process in the pharmaceutical industry, which maintains demanding standards, procedures, and technical parameters.

“The challenge is the constantly growing demand for our punches and spare parts used for units operating in pharmaceutical plants,” said a representative of Adamus, based in Poland. “However, it is important to choose well-thought-out solutions which will be used in many processes when expanding the machine park, ensuring the highest quality of production.”

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Adamus Expands Heat Treating Capabilities with Vacuum Furnace Read More »

Turbine Manufacturer Expands Heat Treat Capabilities with Vacuum Furnace

/ ENERGY HEAT TREAT NEWS, VACUUM FURNACES NEWS

A manufacturer of wind and gas turbines is bolstering its heat treatment capabilities with a vacuum furnace to process oversized gas turbine structural components.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK
Source: SECO/WARWICK.com

The vacuum furnace provides a work zone that accommodates the company’s need to heat treat large-sized parts and uses three process gases, argon, nitrogen, and hydrogen, to increase the process purity and reduce gas consumption costs during the cooling process. This is the eighth vacuum furnace the company has purchased from SECO/WARWICK and will be installed at the manufacturer’s European location.

“The demand for gas and wind turbines is systematically growing all over the world, and renewable energy is currently the focus of attention in all industries. It plays an important role in mitigating climate change, which is why it is important for us to be able to support a Partner who focuses on sustainable, renewable, and unlimited green energy,” said Maciej Korecki, vice president of the vacuum segment, SECO/WARWICK Group.

Kamil Siedlecki
Sales Manager
SECO/WARWICK
Source: LinkedIn

“The furnace’s three-gas partial pressure system helps prevent evaporation and sublimation of alloying elements from the load surface during vacuum heat treatment or vacuum brazing. Partial pressure control is important when processing many materials to prevent the hot zone evaporation and contamination,” said Kamil Siedlecki, sales manager at SECO/WARWICK.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Turbine Manufacturer Expands Heat Treat Capabilities with Vacuum Furnace Read More »

Automotive Parts Supplier Acquires Vacuum Furnace To Conduct Aluminum Brazing Tests

/ AUTOMOTIVE HEAT TREAT NEWS, BRAZING NEWS, VACUUM FURNACES NEWS

An automotive supplier has acquired a vacuum furnace for brazing aluminum components. The VAB furnace was designed according to the client’s guidelines and will be used by the R&D department to conduct development tests in the field of aluminum vacuum brazing.

SECO/WARWICK previously provided vacuum technology systems to the automotive parts manufacturer and built the VAB furnace based on the design of a single-chamber VECTOR furnace.

Maciej Korecki
Vice President of Vacuum Business Segment
SECO/WARWICK
Source: SECO/WARWICK.com

“Orders requiring a specific approach always make us happy, because it builds, inspires, and develops both our body of knowledge and the technology. This project was certainly a challenge for the entire SECO/WARWICK Team, because the partner’s assumptions, in relation to the requirements placed on our furnace, were really high,” said Maciej Korecki, vice president of the vacuum furnace segment at SECO/WARWICK. “They required a very complicated and individual solution in the form of a cuboid shape of the heating chamber equipped with flat, large-surface heating elements. They were arranged in twelve independent temperature control zones, ensuring very high dynamics of load heating and ideal temperature uniformity.”

Lukasz Chwiałkowski
Sales Manager
SECO/WARWICK
Source: SECO/WARWICK

“We were tasked with creating a VAB furnace with unique solutions: a special square heating chamber equipped with flat heating elements made of Inconel 600 material, arranged in twelve independent temperature control zones” said Lukasz Chwiałkowski, sales manager at SECO/WARWICK.  

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

Automotive Parts Supplier Acquires Vacuum Furnace To Conduct Aluminum Brazing Tests Read More »

PAI Industries Bolsters Capabilities With In-House Carburizing Vacuum System

/ AUTOMOTIVE HEAT TREAT NEWS, CARBURIZING NEWS, VACUUM FURNACES NEWS

PAI Industries, a manufacturer of parts to the heavy-duty truck industry, has expanded its in-house heat treatment with a NANO vacuum furnace system.

The Georgia-based company partnered with vacuum furnace manufacturer ECM USA to transition its production line from out-sourced heat treatment to in-house vacuum technology in order to perform low pressure carburizing and through hardening around the clock.

The upgraded system will increase capacity and expedite production at PAI’s 112,000 square foot manufacturing facility. The NANO furnace system is comprised of one module with three stacked up heating cells (which can be extended to six heating cells, corresponding to two heating modules) and gas quenching cells to quench the parts. The carburizing cells are stacked up to reduce the footprint’s installation as much as possible. The furnace system integrates directly into the production line which allows it to reduce the cycle time while simplifying the flow between the machining and heat treatment.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

PAI Industries Bolsters Capabilities With In-House Carburizing Vacuum System Read More »

East Coast Manufacturer To Replace Aging Fleet of Vacuum Sintering Furnaces

/ MANUFACTURING HEAT TREAT NEWS, VACUUM FURNACES NEWS

An East Coast manufacturer has purchased six new vacuum sintering furnaces to replace the 1980s-era sintering furnaces it has used for heat treating components.

SECO/VACUUM received the commission to transition the production line from nine 40-yr-old SECO/WARWICK sintering furnaces to the six Vector sintering vacuum furnaces with 2-bar gas cooling. The furnace hot zones will be 26″ wide, 30″ high, and 62″ deep (660 x 760 x 1575 mm), which are the same size as the retiring furnaces, allowing them to continue using their existing heat treat fixtures.

Sintering is a critical process used to fuse metals together without reaching melting temperature. It is generally used for fixing the strands of wire mesh in place, consolidating powder metals, or any application where the objective is fusing metals together while remaining below melting temperatures.

The press release is available in its original form here.

Find heat treating products and services when you search on Heat Treat Buyers Guide.Com

East Coast Manufacturer To Replace Aging Fleet of Vacuum Sintering Furnaces Read More »