VACUUM FURNACES NEWS

Research Institute Bolsters Vacuum Heat Treating Capabilities

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The Korea Institute of Materials Science (KIMS), a government-funded research institute under the Ministry of Science and ICT, has invested in a new vacuum furnace from a manufacturer headquartered in North America.

Nikola Dzepina
Nitrex Regional Manager – Asia
Source: NITREX

KIMS conducts a wide range of technological R&D activities, including process improvements, application development, material enhancement, testing, and evaluation. The new Nitrex vacuum furnace will support domestic companies -- including Hanwha Aerospace, Doosan Enerbility, Sung-il Turbine, and Samjeong Turbine -- in a development project that aims to improve the cycle efficiency of industrial land-based gas turbines.

The furnace is a horizontal type 2-Bar external quench equipped with a curved molybdenum wide band heating element arranged in a circular configuration around the main hot zone. Its work area measures 15″ in width by 15″ in height by 24″ in length (381 x 381 x 610 mm).

“The Nitrex system can support a wider range of R&D projects and metals,” said Nikola Dzepina, regional manager in Asia at Nitrex. “With the ability to achieve higher vacuum levels with 10-6 Torr ultimate range, the furnace can heat treat parts at temperatures up to 1,371°C (2,500°F).”


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Industrial Automation Manufacturer Adds In-House Heat Treat Capabilities

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Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

An industrial automation manufacturer has ordered a heat treatment system to establish a captive hardening plant within their machine park. The line of two vacuum furnaces, an atmosphere furnace, and a washer will harden and carburize parts, specifically gears, pinions, and shafts.

SECO/WARWICK , a manufacturer with North American  locations, will produce the furnaces to harden and vacuum carburize the elements used in motor reducer production. These parts figure in the automation applications production process for industries such as automotive, aviation, food and printing.  

“In these times of constant problems with maintaining the supply chain, having captive heat treatment within a machine park provides our partners with a huge competitive advantage and independence," says Maciej Korecki, vice president of the Vacuum Furnaces Segment at SECO/WARWICK Group. "Within a relatively small area, we can create a heat treatment system that will meet the Partner’s needs."


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Heat Treating and Brazing Facility in PA Adds Furnace

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A heat treat furnace was recently shipped and installed at commercial heat treat facility in Eastern PA. The equipment will expand the company's vacuum heat treat and gas quench capabilities.

Solar Manufacturing recently delivered a Mentor® vacuum furnace. The furnace has stainless steel chamber, a work zone of 12” x 12” x 18” deep, and a maximum operating temperature of 2400°F with a workload capacity of 250 pounds. The furnace includes a VHS 6” diffusion pump for vacuum performance in the 10-6 Torr range, a 7.5HP fan motor for internal gas quenching up to 15PSIG (2-bar), and the SolarVac® fully automated and programmable controls package with a Eurotherm digital recorder.


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Massive H13 Extrusion Dies Heat Treat Hardened for Ohio Companies

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Michael Johnson
Director of sales
Solar Atmospheres of Western PA

Two large H13 extrusion dies for two separate companies were vacuum heat treated in a high pressure gas quench vacuum furnace that fully hardened the dies in successive cycles.

Solar Atmospheres, using a furnace from Solar Manufacturing, provided two Ohio companies as-quenched dies with hardness of HRC 50-52 using nitrogen as the quench gas. The hollow die was 30” outer diameter x 15” inner diameter x 103” long and weighed 16,000 pounds. The solid die, belonging to a different customer, was 34” outer diameter x 64” long and weighed 14,000 pounds. Post-quench each component was triple air tempered resulting in a final hardness of HRC 46-48.

The 10-bar 600 HP high pressure vacuum furnace permits the company to obtain the desired cooling rates, commented Mike Johnson, director of sales at Solar Atmospheres.


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Vacuum Furnaces: Finding and Managing Leaks

Best of the WebSource: Solar Atmospheres

Keep that furnace running! Obviously, a furnace leak can be quite counterproductive and make it troublesome or even impossible to keep it going. What can be done? Thankfully, there are several solutions. This best of the web article gives helpful measures in defining leaks, detecting leaks, solutions for effectively stopping a leak, and much more.

As you move through the post, you'll encounter a tutorial that starts with the basics. A furnace leak if defined with differences described between a normal leak and something such as an outgassing problem. Then, other information is presented with descriptions on the rate of the leak and possible locations for said leak. The article continues with methods for leak checking and wraps up with a check list of sorts for vacuum furnace users.

An excerpt:

Some operators or leak checking personnel will often use a stethoscope when checking for leaks, as its ability to transmit low-volume sounds and eliminate external noise is exceptional. Often in gross leaks or some smaller leaks, a standard paint brush and soapy wash solution is helpful. Brush the solution around suspected leak areas. Big leaks will blow big bubbles at the leak while smaller leaks will form very fine foam.

Read more: "Vacuum Furnace Leaks and Detection Techniques"


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EV Manufacturer Orders Vacuum Furnace for In-House Gear Prototyping

Peter Zawistowski
Managing Director
SECO/VACUUM TECHNOLOGIES, USA
Source: secowarwick.com

HTD Size-PR LogoAn electric vehicle manufacturer will move the heat treatment of their prototype gears in-house with a vacuum furnace. The company expects new product development to accelerate.

SECO/VACUUM, a SECO/WARWICK Group company, will deliver a CaseMaster Evolution (CMe) model with a working hot zone of 16”x16”x24” and a load capacity of 440 lb. The EV maker’s R&D lab will use furnace to low-pressure carburize and oil quench prototype gears. With this expansion, the manufacturer hopes to mitigate scheduling delays encountered when sending their prototype gears out to local commercial heat treatment shops.

“We have a strong partnership together," said Peter Zawistowski, managing director of SECO/VACUUM, "having commissioned a number of highly successful heat treat furnaces that provide a wide variety of processes in their plants across the world."


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Heat Treater Expands with Vacuum Furnace

HTD Size-PR LogoA Swiss commercial heat treater ordered a vacuum furnace. A system will increase the production capacity of their nickel and silver brazing processes.

Maciej Korecki
Vice President of Business of the Vacuum Furnace Segment
SECO/WARWICK

The SECO/WARWICK vacuum furnace helps with hardening larger size parts and significantly increases the efficiency of the current hardening plant. The furnace increases production. In the version ordered by the Swiss, a large working zone (36"X36"X48") with the potential to adjust to an oversized load utilizes the advantages of a round heating chamber.

“[With a] cooling capacity of 15 bar, it is possible to process parts that require very fast cooling . . . . Vector also allows the system to perform more difficult brazing processes with either nickel or silver," explains Maciej Korecki, vice president of the Vacuum Furnace Segment, at SECO/WARWICK Group. "This is our second installation with this partner. Previously, we delivered a solution from the SECO/WARWICK furnace family of a similar size, in a non-pressurized version."


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PA Heat Treater Plays a Role in NASA’s Artemis 1 Mission

HTD Size-PR LogoThe most recent launch of NASA’s Artemis 1 Mission included a large titanium manifold housing designed to rapidly propel astronauts away from the main rocket in case of a catastrophic explosion or any other unexpected event. This critical part was vacuum heat treated by Solar Atmospheres of Western PA.

Titanium manifold weldment after vacuum heat treatment and shown on the Artemis 1 Orion Spacecraft
Source: NASA

Michael Johnson
Sales Manager
Solar Atmospheres of Western PA

On Wednesday, November 16, 2022, NASA’s unmanned Orion spacecraft launched successfully from Cape Canaveral at 1:47 am for a six-week test flight around the moon and back. This launch marks the first iteration of NASA’s moon-to-Mars Artemis 1 program.  For the 2014 Orion launch, NASA introduced the Launch Abort System (LAS). Once fired, the LAS will accelerate the astronauts away from the main rocket at forces up to 10 to 15 times normal gravity (“G’s”).

“Before the mighty Artemis rocket left Earth’s atmosphere with 8.8 million pounds of thrust, many of the components and support hardware had already experienced a lunar-like atmosphere here in western Pennsylvania,” commented Michael Johnson, sales director at Solar Atmospheres. “Many of the [6AL-4V] titanium and Inconel components were processed well below 1×10-5 Torr throughout thermal processing. Although our crew here on Earth were wearing nitrile gloves, it’s overwhelming to know we had a hand in heat treating these critical parts.”


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North American Heat Treat Manufacturer To Ship 10 Furnaces

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Trevor Jones
President
Solar Manufacturing, Inc.
Source: Solar Manufacturing, Inc.

A vacuum furnace manufacturer in North America has acquired purchase orders for ten vacuum furnaces this 3rd quarter.  The furnaces will be shipped to companies in the following market sectors: aerospace, commercial heat treating, and additive manufacturing.

Solar Manufacturing Inc. is based out of Pennsylvania, and the new systems will be sent to locations throughout North America. The various types of new furnace orders ranged in size from the compact Mentor® and Mentor® Pro series to a large production furnace with a work zone of up to 72” in length.

“[S]trong quotation activity levels seem to indicate customers are optimistic to expand after the pandemic ramifications continue to ease," commented Trevor Jones, President of Solar Manufacturing.


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Vacuum Furnaces: Time To Buy? Tips To Help Make Decisions

Best of the WebSource: Ipsen

Shopping for a new heat treat vacuum furnace? Much thought and research goes into preparing for such an investment. Expanding heat treat capabilities or replacing current equipment are big decisions in business growth. Take the time to ensure wise decision making. This best of the web article helps examine what specifically is needed in the vacuum furnace purchase. Following these tips will help you make an informed and industry-savvy furnace purchase.

First, the article encourages knowing what the new furnace's "process and production" specifically will be. Next, a list of many of the furnace's capability options is examined. Finally, choices regarding technology on the furnace are presented.

"Always keep in mind your process, parts and industry regulations as you begin your research. Choosing a furnace is a big investment, one that, if chosen wisely, can streamline your processes and save critical time and resources."

Read more: "Choosing the Right Vacuum Furnace for Your Needs"


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