AEROSPACE HEAT TREAT NEWS

Korea Aerospace Industries Awards Contract for Airframe Mounted Accessory Drives

Triumph Group, Inc. was selected by Korea Aerospace Industries, Ltd., to provide Airframe Mounted Accessory Drives (AMAD) on the new KF-X fighter aircraft. The contract is in support of the latest generation of the air superiority fighter, which is scheduled to make its first flight in mid-2022 and begin low-rate initial production in 2024. The KF-X program is slated to benefit the Republic of Korea Air Force and the Indonesian Air Force.

“We are pleased to support the KF-X fighter program, which will replace the aging Korean fleet of F-4s and F-5s, as well as equip the Indonesian Air Force,” said Tom Holzthum, executive vice president of Triumph Integrated Systems. “This win will allow Triumph to showcase the extensive capability and experience of our Geared Solutions business.”

Triumph Integrated Systems’ Geared Solutions site in Park City, Utah, will design and produce the AMADs, which receive and distribute engine power to operate generators, pumps and other aircraft systems, and also carry the main engine starter turbine. The AMADs on the KF-X fighter jet will feature the latest innovations in the company’s aircraft accessory gearbox product line.

 

 

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Global Heat Treat Topics On Agenda at ITPS 2017 – International Thermprocess Summit

ITPS 2017, International Thermprocess Summit, will be the meeting point for the worldwide heat treating sector on June 27 and 28, 2017 at the InterContinental Hotel in Düsseldorf, Germany. Thermo process technology plays a crucial role in determining the properties of individual products and all industrial manufacturing operations. This is true primarily of the automotive and aviation industries, the glass, ceramics and cement industries, metal production and processing as well as the chemical and petrochemical sector. A number of global challenges need to be dealt with at the same time: the general economic and political conditions around the world, climate protection, carbon footprint, energy and resource efficiency. Friedrich-Georg Kehrer, Global Portfolio Director, Metals and Flow Technologies at Messe Düsseldorf, noted: “This is precisely what the two-day ITPS focuses on, offering the thermo process industry and its stakeholders a customized program. As was already the case at the premiere in 2013 and the subsequent events in India in 2014 and in the U.S. last year, we are again expecting high-level decision-makers to participate.”

The impressive program will start on the morning of the first day with high-profile speakers such as Professor Dr. Ernst Ulrich von Weizsäcker (President of the Club of Rome), Dr. Paul Rübig (Member of the EUParliament), Dr. Christian Kastrop (Director of the Policy Studies Branch in the Economics Department of the OECD) and Eugen Weinberg (Commerzbank). The motto in the afternoon will be “Innovation, digitization, new business models” with the keynote address by Professor Dr. Aldo Ofenheimer (Director Business Development Virtual Vehicle) entitled “Disruptive developments in the mobility industry and their implications for production”. Virtual Vehicle is an international research institute that is based in Graz, Austria, and aims to develop safe, environmentally sound and affordable cars and trains. The other presenters will be Dr.-Ing. Gunther Kegel (CEO Pepperl+ Fuchs) and Dr. Richard Mark Soley (Industrial Internet Consortium). Both of their presentations will focus on the Internet and the impact and opportunities of digitization on industry. “The Internet has not changed everything – the industrial community continues to refuse to apply Internet technologies,” stated Dr. Richard Mark Soley.

“I am delighted that we have succeeded in creating another highly interesting program that will deal not only with scientific and practical aspects but also with the general global, economic and industry policy conditions,” noted Dr. Timo Würz, VDMA Metallurgy Director and member of the program advisory board. The second day will be devoted to “best cases” in the key automotive, aviation and machine manufacturing sectors. The complete program is expected to be published in March 2017 when tickets for the ITPS 2017 will also be available (cost: Euro 950). For the latest information visit www.itps-online.com.

The second feature of the Thermprocess Summit will be the exhibition in the foyer of the InterContinental Hotel, where conference participants can get information on state-of-the-art technologies during the breaks. Companies can book 6 or 12 square meter stands or book sponsor packages. Contact Jennifer Dübelt (e-mail: DuebeltJe@messe-duesseldorf.de; (Tel.: +49211-4560520) for application forms.

ITPS & The Bright World of Metals
Three years ago, Messe Düsseldorf, the VDMA foundry machines association (Germany), the European thermo process association CECOF (European Committee of Industrial Furnace, the Heating Equipment Association (Germany) and the trade magazine “Heat Processing” published by Vulkan-Verlag in Germany launched the ITPS conference and exhibition with great success. In 2013, the conference participants came from 16 different countries from all over the world. Every two years, Düsseldorf becomes the hotspot for the global thermo process industry and the industries that use its products – with ITPS and THERMPROCESS taking place alternately. The four international technology trade fairs GIFA (International Foundry Trade Fair), METEC (International Metallurgical Trade Fair), THERMPROCESS (International Trade Fair for Thermo Process Technology) and NEWCAST (International Trade Fair for Castings) will be held in 14 halls from June 25 – 29, 2019 at the fairgrounds in Düsseldorf, Germany. More than 2,000 exhibitors and about 78,000 are expected to attend. International stakeholders in the castings, foundry technology, metallurgy and thermo process technology sectors will meet in Düsseldorf, Germany for five days. A first-rate program will complement the trade fairs consisting of seminars, international congresses and a lecture series. Further information is available at www.gifa.com, www.metec-tradefair.com, www.thermprocess-online.com, www.newcast.com, and www.tbwom.com.

For further information about ITPS 2017, contact Messe Düsseldorf  North America, 150 North Michigan Avenue, Suite 2920, Chicago, IL 60601. Telephone: (312) 781-5180; Fax: (312) 781-5188; E-mail: info@mdna.com; Visit our web sites www.itps-online.com , www.tbwom.com and http://www.mdna.com;
Twitter: www.twitter.com/tbwom Facebook: http://www.facebook.com/TheBrightWorldofMetals
LinkedIn: http://www.linkedin.com/groups/7442674

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Aerospace, Automotive, Commercial Heat Treating, Medical and MIM Industries Purchase Equipment

Leading companies in the aerospace, automotive, commercial heat treating, medical, and metal injection molding industries received shipment of 25 furnaces during the last three months of 2016 from Ipsen, one of North America’s leading suppliers of industrial heat treating furnaces. Furnaces were received at heat treat facilities in six counties and 13 U.S. states and ranged in design from custom-built debinding and sintering furnace to a horizontal vacuum furnace (MetalMaster®) with 20,000-pound (9,072 kg) load capacity.

Newly received units also included an atmosphere washer and loader and several TITAN® vacuum furnaces equipped with PdMetrics® predictive maintenance software designed to optimize equipment performance and minimize downtime. Other vacuum furnaces received included horizontal and vertical MetalMaster furnaces, TITAN DS (debinding and sintering) furnaces, a VerticalTurbo, a TITAN LT (low-temperature), a horizontal TurboTreater® and an HEQ (horizontal external quench) from the VFS® product line.

The company’s global ICS (Ipsen Customer Service) Team facilitated system installations, as well as provided expert training, startup assistance and 360° support throughout the entire life span of the equipment for any brand.

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Superalloy for High-Temperature Turbines

  Source:  Engineering 360

Researchers at Ohio State University have found a way to deactivate “nano twins” to improve the high-temperature properties of superalloys that are used in jet engines.

The advance could speed the development of turbine engines of all sorts, including those used for transportation and power generation.

Read More:  Superalloy for High-Temperature Turbines by the Engineering 360 News Desk

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GE Purchases Titanium Alloy from Kobe Steel

Kobe Steel, Ltd. announces that it has begun supplying titanium alloy forged material for shafts to IHI Corporation. The forged material certified by IHI is used in a large commercial jet engine manufactured by General Electric (GE). IHI is one of the joint development partners of the engine.

Rotating parts such as shafts and disks made of titanium alloy forged material must be of extremely high quality. These are some of the largest components used in aircraft jet engines. Kobe Steel launched development of the forged material three years ago and has recently received certification from IHI. Kobe Steel has begun mass-producing and supplying the titanium alloy forged material for shafts.

Kobe Steel is in charge of process design of the forged material for shafts, and its group company, Japan Aeroforge, Ltd. (or JForge) does the forging. Kobe Steel is responsible for the other processes as well and quality assurance.

Forge is a joint venture of Kobe Steel, Hitachi Metals and several other companies established in January 2011. Equipped with a 50,000 metric ton hydraulic forging press, one of the largest class in the world, JForge manufactures large forged material used in aircraft, where demand is anticipated to increase worldwide. Kobe steel and JForge will expand the titanium business for aircraft jet engines following the supply order from IHI.

Passenger jets in service worldwide are projected to increase from approximately 20,800 in 2015 to over 38,000 in 2035, according to Japan Aircraft Development Corporation, which promotes the development of commercial aircraft. As a result, demand is also anticipated to expand in related industries.

Kobe Steel will supply titanium forged products to the world aviation industry through the practical use of its excellent quality, advanced process engineering and design technology based on the extensive supply record to the aviation industry for many years, and additionally by using JForge’s advanced forging equipment, one of the world’s largest.

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Rolls Royce, General Electric and Lufthansa Invest in Poland

  Source:  ETMM

In the recent weeks, two huge investments in Poland have been confirmed. Not only will they help create several thousand new jobs but they should also have a positive influence on the country’s economy.

Read more:  International Giants Invest by Robert Ocetkiewicz and Rosemarie Stahl

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Ipsen to Offer One-Day, Furnace Maintenance-Focused Seminars

With last year’s successful conclusion of customer seminars in California, Texas and Connecticut, Ipsen will begin 2017 by continuing to provide one-day, expert-taught classes throughout the United States. Ipsen’s next available seminars will occur on Wednesday, February 22 in Greenville, South Carolina and on Wednesday, March 1 in West Chester, Ohio.

During this one-day training, you will learn how to master the nuances of maintenance and Aerospace compliance. You will also be able to take part in an open-forum discussion on your specific maintenance challenges throughout the day.

Specific topics covered during the seminar include:

  • Vacuum and atmosphere furnace maintenance best practices
  • Optimizing operations with predictive maintenance
  • Achieving and maintaining Aerospace compliance

Ipsen has been providing training to the heat treatment industry for 30+ years, both on-site at Ipsen U and at customers’ facilities. This local seminar carries on the tradition of these trainings, teaching you best practices for regaining control of your equipment and offering insight into specific issues you might be experiencing on a daily basis.

The seminar is $60 per registration, including meals and handouts. Additional locations will also be available soon. Learn more and register now at www.IpsenUSA.com/Seminar.

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Jorgensen Forge Acquired

Source:  Forging

Jorgensen Forge, a Tukwila, WA, open-die forger and ring-rolling operation, has emerged from Chapter 11 bankruptcy as one of three companies now owned by CE Star Holdings LLC, a company formed to buy the assets from Constellation Enterprises, which filed for creditor protection in May.

The Seattle-area plant forges low alloy and stainless grades of steel, aluminum alloys, titanium alloys, and nickel-based alloys. Production equipment includes four open-die presses and two ring-rolling mills. It also offers heat-treating and machining, and it has special capabilities for “marine shafting” as well as full testing and inspection services. Its customers are manufacturers supplying aerospace, energy, defense, and general industrial markets.

Read More: Jorgensen Forge Acquired, “Even Better Positioned” by Robert Brooks

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3D TUS Software Released to Heat Treat Market

Photography by Quang Nguyen

Long-time heat treating expert, Peter Huskek of Phoenix Heat Treating, a fourth generation commercial heat treating institution, is branching out into the computer simulation arena with a very impressive, 3D temperature uniformity survey (TUS) reporting tool called Virtual Visual Surveys (www.virtualvisualsurveys.com). What Mr. Hushek and his team, including key developer Jeff Murch, have developed under the company name of Thermal Innovation Technologies, Inc., is a 3D visualization tool capable of showing furnace operators what their furnace uniformity looks like. This 3D visualization software helps quality personnel know if a furnace will pass a TUS, and if not why. It also allows maintenance personnel the opportunity to isolate and diagnose problem areas within the work area of the furnace. The 3D visualization package is offered as a service. For more information, visit www.virtualvisualsurveys.com.

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